Manufacturing method of high-strength ultrahigh molecular weight polyethylene fiber rope

An ultra-high molecular weight, polyethylene fiber technology, applied in the field of fiber ropes, can solve the problems of rough control of tension, unusable single-braided ropes, and inability to control the tension uniformly, and achieve the effect of improving the utilization rate

Active Publication Date: 2020-04-24
青岛鲁普耐特绳网研究院有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, there are two main methods to improve the strength utilization rate of fibers in ropes. One is to use spring-type tensioners in the rope production process. Spring-type tensioners use springs to apply tension to fibers so that the yarn and strands are in the same tightness. , but the currently used tensioner is relatively rough in controlling the tension, and cannot accurately measure the tension on the rope yarn and strands, nor can it evenly control the tension
Another method is to make parallel yarn structure ropes, but the method of using parallel yarn structure to improve fiber strength utilization can only be applied to double braided ropes, and cannot be used for single braided ropes

Method used

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  • Manufacturing method of high-strength ultrahigh molecular weight polyethylene fiber rope

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Experimental program
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Effect test

Embodiment 1

[0039] The manufacturing method of the high-strength ultra-high molecular weight polyethylene fiber rope disclosed in embodiment 1 includes:

[0040] Select a number of ultra-high molecular weight polyethylene fibers with a specification of 1600D and a strength of 32g / d for initial twisting, and perform 9 ring twists on a 250-type ring twister to form a rope yarn, and apply 0.054g to each ultra-high molecular weight polyethylene fiber / tex tension;

[0041] The ultra-high molecular weight polyethylene rope yarn is re-twisted, and 5 strands are re-twisted on a 722-type ring twister to form a rope strand, and each ultra-high molecular weight polyethylene rope yarn is applied with a tension of 0.170g / tex;

[0042] The ultra-high molecular weight polyethylene double-twist strands are braided into a rope, and the model is 320-12 single-knitting machine for braiding to make twelve strands of ultra-high molecular weight polyethylene single-braided rope. A tension of 0.310g / tex is ap...

Embodiment 2

[0045] The manufacturing method of the high-strength ultra-high molecular weight polyethylene fiber rope disclosed in embodiment 2 includes:

[0046] Select a number of ultra-high molecular weight polyethylene fibers with a specification of 1600D and a strength of 32g / d for initial twisting, and perform 9 ring twists on a 250-type ring twister to form a rope yarn, and apply 0.054g to each ultra-high molecular weight polyethylene fiber / tex tension, and heat setting treatment at 60°C;

[0047] The ultra-high molecular weight polyethylene rope yarn is re-twisted, and 5 strands are re-twisted on a 722 type ring twister to make a rope strand, and each ultra-high molecular weight polyethylene rope yarn is applied with a tension force of 0.170g / tex, and Heat setting treatment at 60°C;

[0048] The ultra-high molecular weight polyethylene double-twist strands are braided into a rope, and the model is 320-12 single-knitting machine for braiding to make twelve strands of ultra-high mo...

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Abstract

An embodiment of the invention discloses a manufacturing method of a high-strength ultrahigh molecular weight polyethylene fiber rope. The manufacturing method comprises the following steps of selecting a plurality of ultrahigh molecular weight polyethylene fibers with the set specifications for initial twisting, and applying tension at the strength of 0.034-0.104g/tex to the ultrahigh molecular weight polyethylene fibers in the initial twisting process, and carrying out initial twisting heat setting treatment to obtain ultrahigh molecular weight polyethylene rope yarns; carrying out re-twisting on the ultrahigh molecular weight polyethylene rope yarns, and applying tension at the strength of 0.153-0.198g/tex to the ultrahigh molecular weight polyethylene rope yarns in the re-twisting process, and carrying out re-twisting heat setting treatment to obtain ultrahigh molecular weight polyethylene re-twisted rope strands; and weaving the ultrahigh molecular weight polyethylene re-twisted rope strands into a rope, applying tension at the strength of 0.208-0.495g/tex to the ultrahigh molecular weight polyethylene re-twisted rope strands, and carrying out weaving heat setting treatment.

Description

technical field [0001] The application belongs to the technical field of fiber ropes, and in particular relates to a method for making high-strength ultra-high molecular weight polyethylene fiber ropes. Background technique [0002] With the development and application of high-performance fibers, UHMWPE fiber braided ropes are becoming more and more widely used. Making high-strength UHMWPE braided ropes is one of the key technologies in the current rope manufacturing industry. [0003] Improving the strength utilization rate of ultra-high molecular weight polyethylene fibers in ropes is a key technology for making high-strength ultra-high molecular weight polyethylene braided ropes. At present, there are two main methods to improve the strength utilization rate of fibers in ropes. One is to use spring-type tensioners in the rope production process. Spring-type tensioners use springs to apply tension to fibers so that the yarn and strands are in the same tightness. , but the...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D07B1/02D02J13/00
CPCD07B1/025D02J13/00D07B2205/2014D07B2801/10
Inventor 朱林宋炳涛陈兆华邱延平方文青
Owner 青岛鲁普耐特绳网研究院有限公司
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