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Integral vibration reduction sleeper wrapped by polyurethane

A polyurethane, integral technology, used in tracks, roads, ballast layers, etc., can solve the problems of insufficient restraint strength, fast aging speed, and failure of vibration reduction effect, and achieve excellent vibration isolation performance, good water resistance, and high quality. stable effect

Pending Publication Date: 2020-01-17
陕西九域通创轨道系统技术有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1. In the existing sleeper vibration reduction, the rubber boots and the sleeper body are connected by cold bonding and binding. This connection method is easily affected by the construction quality and the later vehicle operation, and the rubber boots and the sleeper are prone to detachment , causing the sleeper to hang empty, the gauge changes greatly, leading to the failure of the vibration reduction effect and affecting the driving safety
[0006] 2. There is no sealing structure between the existing vibration-damping sleeper and the ballast bed. Fluid pollutants such as water and oil can easily enter the interior of the vibration-damping sleeper. The rubber backing plate soaked in water or oil will lose its vibration-damping effect
[0007] 3. The existing anti-vibration sleepers only rely on the friction force between the rubber boots and the ballast bed to provide restraint in the vertical direction. There are gaps between them, resulting in empty cranes, cement muddying of the ballast bed, failure of the vibration reduction effect and affecting driving safety
[0008] 4. The existing vibration-damping sleeper adopts foamed rubber backing plate as the main vibration-damping part, which has a fast aging speed and short service life in the case of soaking in water or oil

Method used

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  • Integral vibration reduction sleeper wrapped by polyurethane
  • Integral vibration reduction sleeper wrapped by polyurethane
  • Integral vibration reduction sleeper wrapped by polyurethane

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] The polyurethane-wrapped integral vibration-absorbing sleeper is installed directly under the rail and inside the concrete of the ballast bed; specifically, it is achieved by the following methods, please refer to figure 2 , there is a U-shaped cavity inside the ballast bed 7, one end of the elastic withholding plate 2 is fixed on the ballast bed 7, and the elastic withholding plate 2, the sealing layer 3, the polyurethane isolation layer 4, the filling protection layer 5 and the polyurethane elastic layer 6 are formed inside the ballast bed 7 Install the concave-shaped cavity of the sleeper body 1. In the present embodiment 1, the sleeper body 1 is preferably convex, and the convex-shaped sleeper body 1 is installed on the elastic buckle plate 2 and the sealing layer 3, the polyurethane isolation layer 4, and the filling protection. Layer 5 and polyurethane elastic layer 6 formed in the concave cavity. One end of the elastic crimping plate 2 is fixed on the ballast be...

Embodiment 2

[0031] see image 3 as well as Figure 4 The elastic crimping plate 2 includes a metal branch 21 , an insulating layer 22 and an elastic layer 23 , the insulating layer 22 covers both sides and the top of the metal branch 21 , and the elastic layer 23 covers the bottom of the metal branch 21 . Both ends of the metal branch 21 are provided with fixing holes 212 . The installation and fixing holes are preferably strip-shaped holes, and the number is preferably 2. In this implementation 2, the elastic buckle plate 2 provides a vertical downward constraint to maintain the stability of the overall system of the vibration-damping sleeper; the elastic layer 23 is used for The impact of the sleeper body 1 on the elastic buckle plate 2 is buffered, and the insulating layer 22 wrapped around and on the top of the metal branch 21 is used for insulation and anticorrosion.

Embodiment 3

[0033] see Figure 5 as well as figure 2 , Polyurethane isolation layer 4 adopts polyether polyurethane, which has superior water resistance, aging resistance, wear resistance, and vibration reduction and isolation performance. The polyurethane isolation layer 4 is bonded with the sleeper body 1 by mold casting, which enhances the bonding force between the polyurethane isolation layer 4 and the sleeper body 1, and is firm and stable in quality, while ensuring the lateral binding force of the vibration-damping sleeper. It solves the problem that the rubber boots and the sleeper body are connected in the form of cold bonding and binding in the existing sleeper vibration reduction, which is easily affected by the construction quality and the later vehicle operation. Hanging, the gauge changes greatly, which leads to the failure of the vibration reduction effect and affects the driving safety. The outer side of the polyurethane isolation layer 4 is provided with a reverse eaves...

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PUM

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Abstract

The invention discloses an integral vibration reduction sleeper wrapped by polyurethane. The sleeper comprises a sleeper body, steps are arranged on two sides of the upper end of the sleeper body; thevibration reduction sleeper further comprises an elastic buckling and pressing plate, a sealing layer, a polyurethane isolation layer, a filling protection layer and a polyurethane elastic layer. Oneend of the elastic buckling and pressing plate is arranged on the step, the sealing layer, the polyurethane isolation layer and the filling protection layer sequentially wrap the two sides of the sleeper body from top to bottom, the polyurethane elastic layer is embedded in the bottom of the sleeper body, and the polyurethane isolation layer, the filling protection layer, the polyurethane elasticlayer and the sleeper body are of a preformed integrated structure. According to the vibration reduction sleeper, the phenomena of sleeper empty hanging, ballast bed cement slurry turning and the like caused by construction and vehicle operation can be prevented. The transverse and vertical restraining force is larger, the track gauge keeping capacity is higher, and the vibration reduction effectis further enhanced.

Description

technical field [0001] The invention belongs to the technical field of rail transit vibration reduction systems, and in particular relates to a polyurethane-wrapped integral type vibration reduction sleeper. Background technique [0002] With the rapid development of my country's subway and intercity railways, people's requirements for sleeper vibration reduction are also increasing; sleeper vibration reduction, as a form of vibration reduction between the overall ballast bed vibration reduction and fastener vibration reduction, relies on Because of its excellent cost performance and vibration damping performance, it was favored by many people in the industry when it entered the market. [0003] The existing sleeper vibration damping structure generally includes rubber boots located at the bottom and surroundings of the damping sleeper, and a vibration damping pad located between the bottom of the sleeper body and the rubber boots; the rubber boots are compact rubber, designe...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E01B3/46E01B19/00
CPCE01B3/46E01B19/00
Inventor 黄治娟尹华拓李元飞胡明利巨洪张红娟
Owner 陕西九域通创轨道系统技术有限责任公司
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