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A method and application of using a PVC film to cover a substrate with a concave-convex surface

A technology of concave-convex surface and substrate, applied in chemical instruments and methods, layered products, door leaves, etc., can solve problems such as floating, sinking and shrinking, pattern distortion, etc.

Active Publication Date: 2020-12-08
JIANGSHAN OUPAI DOOR IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0005] The technical problem to be solved by the present invention is to provide a method for covering the base material with a concave-convex surface by using a PVC film, and using the method of the present invention to solve the problem of surface coating of a concave-convex base material with a three-dimensional pattern or shape in the traditional PVC film covering process. Floating problems, pattern distortion, sinking and shrinkage problems that are easy to occur when covering the surface

Method used

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  • A method and application of using a PVC film to cover a substrate with a concave-convex surface
  • A method and application of using a PVC film to cover a substrate with a concave-convex surface
  • A method and application of using a PVC film to cover a substrate with a concave-convex surface

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Embodiment Construction

[0044]According to the inventor's in-depth research and analysis, it is found that the main cause of the floating phenomenon is that when the concave-convex base material surface is covered with PVC, the pressurized pressure or vacuum adsorption is not enough, and the ductility of the PVC film is relatively poor (there is a property of the PVC film material itself. The reason is also due to unreasonable process temperature control, etc.), and the PVC film elastically shrinks after covering the surface, resulting in floating. The main reason for the problem of pattern deformation, distortion and whitening is that the elastic ductility of PVC is not enough, and the external force is greater than the elastic range of the film, which leads to serious "local concentration" plastic deformation of PVC itself, resulting in the printed on the surface of PVC. The pattern is distorted and partially whitened. The main reason for the sinking and shrinking of the concave surface is that the...

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Abstract

The invention provides a method for covering a substrate having a concave-convex surface by using a PVC film and an applcation. The method comprises the following steps: S1: selecting a PVC film witha suitable specification, wherein the step S1 comprises the following steps: step 1, respectively cutting out a plurality of samples on each PVC film, and testing the elastic extension values eta<transverse>, eta<deviation> and eta<longitudinal> of each sample of each PVC film in three directions of transverse, 45-degree off-axis and longitudinal directions; step 2, calculating the surface area Sof the covered substrate having the concavo-convex surface, at the same time, measuring the projected area S0 of the covered substrate having the concave-convex surface, and calculating the elastic extension limit value eta<extremity> of a film satisfying the production requirement according to a formula shown in the specification; and step 3, selecting a PVC film of which the elastic extension values eta<transverse>, eta<deviation> and eta<longitudinal> are all greater than the eta<extremity> as a suitable material for the covering the surface of the substrate; and S2: determining the temperature and pressure of the covering film, and laying the PVC film selected from the step S1 on the surface of the substrate having the concave-convex surface under the temperature and pressure conditions. The PVC film covering method of the invention can eliminate the quality problems such as floatation of the PVC film after the PVC film is laid on the substrate having the concave-convex surface, distortion and whitening of a pattern at the convex surface top end, sinking, surplus, wrinkling at the concave surface, etc.

Description

technical field [0001] The invention relates to a PVC film covering technology, in particular to a method for covering a concave-convex surface base material with a PVC film. Background technique [0002] On furniture products, in order to make the surface of the furniture look shiny and patterned, PVC film will be covered on the surface of the product. This process is called PVC film covering. At present, this technology basically heats and softens the flat PVC film through positive and negative pressure machines or vacuum blister machines, and then uses the vacuum suction generated by the vacuum pump to vacuum the softened PVC film on the surface of uneven substrates such as furniture. , formed after cooling. [0003] However, since the surface of the concave-convex substrate is not flat, but has some three-dimensional shapes or patterns, some quality problems of the coating often occur when PVC is coated. Taking the door panel as an example, when the surface of the door...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B32B37/06B32B37/10B32B38/04E06B3/70E06B3/30
CPCB32B37/06B32B37/10B32B38/04B32B2038/047B32B2327/06E06B3/7001
Inventor 王林卓刘志坤
Owner JIANGSHAN OUPAI DOOR IND
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