Power generator carbon brush frame intelligent assembling production equipment and production line

Abstract

The invention discloses power generator carbon brush frame intelligent assembling production equipment and a production line. The production equipment comprises a machine frame, a jig transfer component, a wire cutting mechanism, two welding machines, a first CCD photographing component, a second CCD photographing component, a rear cover assembling component, an ultrasonic welding device, a defective product automatic sorting table and a material box. The production equipment is characterized in that the jig transfer component is installed on one side of the top of the machine frame through bolts; the two welding machines are installed on one side of the jig transfer component through bolts, and the outer sides of the two welding machines are provided with the wire cutting mechanism; the outer side of the wire cutting mechanism is provided with the first CCD photographing component; and the outer side of the first CCD photographing component is provided with the second CCD photographing component through bolts. According to the power generator carbon brush intelligent assembling production equipment and the production line, through research and development work, the factory production efficiency is remarkably improved, meanwhile, through the intelligent production process, manpower participation is reduced, and the production safety is improved from the source; and the man-madeabnormal situation is completely eradicated, the product quality is effectively improved, and the reject ratio is decreased.

Description

technical field [0001] The invention relates to the field of intelligent manufacturing equipment, in particular to an intelligent assembly production equipment and production line for carbon brush holders of generators. Background technique [0002] At present, domestic automobile motor controller carbon brush holder manufacturers generally adopt traditional manual production methods for assembly and testing; there are many production lines, involving a variety of processes, and traditional manual production lines need to invest a lot of labor costs; production lines involve a large number of products Handling and quality inspection work and manual data entry; traditional labor needs to frequently walk around multiple process points, which is time-consuming, laborious and unsafe, which seriously reduces the production efficiency of products. Manual quality inspection cannot guarantee strict consistency of inspection standards, and data entry errors Higher rate, resulting in ...

AI Technical Summary

Problems solved by technology

[0002] At present, domestic automobile motor controller carbon brush holder manufacturers generally adopt traditional manual production methods for assembly and testing; there are many production lines, involving a variety of processes, and traditional manual production lines require a large labor cost; production lines involve a large number of products Handling and quality inspection work and manual data entry; traditional labor needs to frequently walk around multiple process points, which is time-consuming, laborious and unsafe, which seriously reduces the production efficiency of products. Manual quality inspection cannot guarantee strict consistency of inspection standards, and data entry errors Higher rate, resulting in higher scrap rate, unable to guarantee the consistency of product quality; due to these shortcomings, the traditional product line has been unable to meet the requirements of automobile production, which is not conducive to large-scale production, therefore, the design of a generator It is necessary to intelligently assemble production equipment and production lines for carbon brush holders

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