Lamp cup carrying trolley

Abstract

A lamp cup bearing trolley comprises wheels, a lamp cup frame placing plate, a blister placing rack and springs, wherein the wheels are arranged under a wheel mounting frame. The upper ends of the springs are connected with the lamp cup frame placing plate and the lower ends of the springs are connected with the wheel mounting frame. Mounting brackets for the two wheels on the left side under thewheel mounting frame are fixedly connected with the wheel mounting frame; and mounting brackets for the two wheels on the right side under the wheel mounting frame are rotationally connected with thewheel mounting frame. The blister placing rack comprises a placing rack lower frame, a placing rack side frame and a blister bearing plate. The left end of the placing rack lower frame is connected with the right end of the wheel mounting frame; the right end of the placing rack lower frame is connected with the lower end of the placing rack side frame; and the right end of the blister bearing plate is connected with the middle end of the placing rack side frame. The lamp cup bearing trolley has the advantages that the lamp cup bearing trolley is beneficial for solving problems that operationworkers take away materials during leaving and materials are scattered; and then the labor intensity of gluing workers can be obviously reduced; the gluing production efficiency can also be enhanced and working places are kept clean and tidy.

Description

technical field [0001] The invention relates to a lamp cup carrying transfer trolley used in a lamp production line, that is, a lamp cup carrying device that transfers the lamp cup from the material area to the corresponding station and puts it away so that the workers can take the lamp cup and carry out corresponding processing on the lamp cup. trolley. Background technique [0002] In the first gluing position of the final assembly, the pcs lamp cups are not in the work area, and it is necessary to leave the post to the front material area to carry the pcs lamp cups and then return to the post. The quantity of each transport is 800~1000pcs lamp cups, about 10 layers The total weight of the blister lamp cup is about 15kg. The daily production capacity of conventional products is about 12,000pcs per side, and it needs to be transported back and forth about 15 times, and it takes about 2 minutes to leave each way. It takes at least 30 minutes for a single person to waste at ...

AI Technical Summary

Problems solved by technology

The daily production capacity of conventional products is around 12,000pcs. It needs to be transported back and forth about 15 times, and it takes about 2 minutes to leave each time. It takes at least 30 minutes for a single person to waste 30 minutes a day.

At present, there are 32 lines in our Ningbo factory [21 manual lines can be operated on both sides during the day shift, and 11 automatic lines can be operated all day during the day and night shift]. In theory, 32 [lines] * 2 [sides] are consumed every day in the process of picking up the lamp cup. ] * 30 [minutes] = 1920 minutes, 1920 [minutes] * 26 [days] = 49920 [minutes] per month, the total cost of the Ningbo factory area is only 832 per month for the first gluing and handling of the lamp cup in the final assembly hour, calculated at 11.5 yuan / hour, 9,568 yuan will be wasted per month, and about 120,000 yuan will be wasted annually

[0003] In addition, when gluing each layer of plastic shell lamp cups, you need to bend down to put the blister shells once, each time takes 2 seconds, and put 70-90pcs lamp cups on each layer. The daily output of regular orders is 12000pcs. A single person bends 130-170 times a day for gluing, and the time taken by a single person per month is compromised by 150 [times] * 2 [seconds] = 300 seconds, and Ningbo factory area is 32 [lines] * 2 [sides] * 300 [seconds per month] 】*26=138【hours】, about 19,000 yuan is wasted annually

In particular, bending over 150 times a day is very labor-intensive and urgently needs to be improved to solve the bending problem

[0004] Secondly, in the production site, the blister shells were often scattered everywhere on the ground of the gluing post during production, which was extremely unsightly

There are also material problems in the glue post, and the constant bending over to put the blister case every day also prevents the employees from concentrating on their work.

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