An integrated device for inserting alkaline batteries into the ring and applying sealing agent

Abstract

The invention relates to an integrated device for an alkali battery with functions of enabling carbon rings to enter a steel shell and coating a sealing agent. The integrated device comprises a rack, a rotary plate, a feeding channel, a mechanism for enabling the corresponding carbon rings to enter the corresponding steel shell, a mechanism for coating the sealing agent, and a discharging channel, wherein the feeding channel and the discharging channel are correspondingly arranged along the feeding direction and the discharging direction of the rotary plate respectively; multiple clamping grooves for positioning the corresponding steel shells are uniformly formed in the circumferential edge of the rotary plate; the mechanism for coating the sealing agent is arranged behind the mechanism for enabling the corresponding carbon rings to enter the corresponding steel shell; the mechanism for enabling the corresponding carbon rings to enter the corresponding steel shell comprises a carbon ring conveying mechanism and a material pushing mechanism; the mechanism for coating the sealing agent comprises a fixed base, at least one sprayer, a pushing-pressing mechanism and a sealing agent conveying mechanism; the sprayers are all positioned on the edges of the corresponding clamping grooves; and the sprayers are connected with the sealing agent conveying mechanism through obstruction-removing pipes. According to the apparatus, the mechanism for enabling the corresponding carbon rings to enter the corresponding steel shell and the mechanism for coating the sealing agent are skillfully integrated and optimized into one body, so that the non-working-procedure waiting time among the working procedures is reduced; meanwhile, a press roller for driving the corresponding battery steel shell to rotate in the conventional sealing agent coating equipment is omitted; and quantitative, continuous and uniform coating is realized.

Description

technical field [0001] The invention relates to the technical field of alkaline battery equipment, in particular to an integrated device for inserting an alkaline battery into a ring and applying a sealing agent. Background technique [0002] At present, the existing alkaline battery production process includes positive electrode ring forming-the first positive electrode ring is inverted into the steel cylinder-the second ring is inserted into the cylinder-the third ring is inserted into the cylinder-automatic detection-crimping-coating sealant - human diaphragm tube - adding electrolyte - absorbing electrolyte - adding zinc paste - inserting negative electrode collector - crimping - automatic detection - storage - detection voltage, current - finished product packaging - storage, in the whole production process, usually by conveying Belts or other conveying methods connect the independent process machines in series. The conveying devices mostly use separate power motors. Th...

AI Technical Summary

Problems solved by technology

[0002] At present, the existing alkaline battery production process includes positive electrode ring forming-the first positive electrode ring is inverted into the steel cylinder-the second ring is inserted into the cylinder-the third ring is inserted into the cylinder-automatic detection-crimping-coating sealant - human diaphragm tube - adding electrolyte - absorbing electrolyte - adding zinc paste - inserting negative electrode collector - crimping - automatic detection - storage - detection voltage, current - finished product packaging - storage, in the whole production process, usually by conveying Belts or other conveying methods connect the independent process machines in series. The conveying devices mostly use separate power motors. The entire production line has a large number of equipment, occupies a large area of ​​the plant, and consumes high energy. It is difficult to achieve synchronous work between

[0003] Especially in the battery production process, between the battery ring-entry process and the sealing agent application process, it usually needs to go through multiple conveying channels, transmission and screening, S-curve sorting, carbon ring number detection and other steps. Moreover, the traditional battery sealing agent coating The equipment usually drives the nozzle to move back and forth through the cylinder to complete one push and one spray, and cooperates with the rotation of the battery steel shell to realize spraying of the sealant on the battery steel shell, and the rotation of the battery steel shell is set by setting a rotating pressure on the steel shell transmission mechanism. Roller, using the friction between the pressure roller and the surface of the battery steel case to drive the steel case to rotate around its axis. During the driving process, the pressing force of the pressure roller on the steel case will easily cause the shape of the steel case to deform, which will affect the next process and Battery quality, and the device takes up a lot of space and costs a lot

[0004] To sum up, traditional battery production equipment cannot realize the integration and optimization of the ring-entry process and the sealant application process, and cannot realize the simultaneous operation of the two processes and reduce the non-process waiting time between processes

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