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Ceramic tile with bulged particle effect and preparation method of ceramic tile

A particle and ceramic tile technology, applied in the field of ceramic tile manufacturing, can solve the problems of poor dry particle bulging effect, uneven cloth, melting glaze, etc., and achieve rich colors and patterns, good uniformity, and large wetting angle. Effect

Active Publication Date: 2014-09-03
MONALISA GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For method 1), when producing flat products and concave-convex products, it is necessary to replace the molds on the production line, which affects the production progress, and this method needs to be equipped with various concave-convex molds, which is costly
For method 2), the dots produced by ordinary flicking dots or screen printing often do not work well
For method 3), it is usually completed by dry granule sprinkling and fixing liquid. The dry granule pattern formed by this method has a single color, poor three-dimensional effect, and uneven cloth, which is prone to surface defects.
[0004] In addition, the inventors also noticed that the dry granules are applied on the surface of the adobe and then fired. During high-temperature firing, the surface glaze often melts and collapses, which leads to the melting of the dry granules into the surface glaze, and the final dry granules are ineffective.

Method used

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  • Ceramic tile with bulged particle effect and preparation method of ceramic tile
  • Ceramic tile with bulged particle effect and preparation method of ceramic tile

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preparation example Construction

[0028] Preparation of green body: the present invention can choose conventional ceramic tile green body, and the forming of green body can also adopt common pressing molding. The sintering shrinkage of the green body used can be 8.8-9.2, and the firing temperature of the green body can be 1135-1145°C;

[0029] Apply the top glaze of the above formula on the green body, the thickness of the top glaze can be 0.1-0.2mm, and the sintering temperature of the top glaze is above 1120°C;

[0030] Apply the dry granular glaze slurry of the above formula on the glazed body through a linear glazer, the specific gravity of the dry granular glaze slurry is 1.27-1.38, and the flow rate is controlled between 30-40 seconds;

[0031] Firing: Fire the green body coated with dry granular glaze according to the following firing procedure to obtain ceramic tiles with raised particle effect.

[0032] The firing procedure can be as follows: the highest firing temperature is 1135-1145° C., and the f...

Embodiment 1

[0040] 1) Apply top glaze on the green body. The thickness of the top glaze can be 0.1-0.2mm. The main composition of the top glaze is as described in Table 1:

[0041] Table 1

[0042] SiO 2

al 2 o 3

CaO

MgO

K 2 o

Na 2 o

60.12%

24.22%

0.15%

0.23%

3.97%

2.63%

[0043] The sintering temperature of the surface glaze is 1120°C;

[0044] 2) Preparation of dry granules: the high-temperature frit (50-55% SiO 2 , 20-24%Al 2 o 3 , 0.2~0.5% Fe 2 o 3 , 0.5-1.2% CaO, 0.4-0.7% MgO, 2.0-2.8% K 2 O, 2.9~3.8%Na 2 O) broken and sieved, crushed to 150-200 mesh;

[0045] 3) Preparation of dry granule glaze slurry: configure dry granule glaze slurry with the following weight ratio:

[0046] Dry granules of the above: 30 servings

[0047] Ink ink with a flow rate of 24-30 seconds: 100 parts

[0048] Fixative: 3 parts;

[0049] The specific gravity of the configured dry glaze slurry is 1.32;

[0050] 4) Drizzle d...

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PUM

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Abstract

The invention relates to a ceramic tile with a bugled particle effect and a preparation method of the ceramic tile. The method comprises the steps of applying cover glaze with a specified formula to a blank body, wherein the sintering temperature of the cover glaze is more than 1120 DEG C, and by weight percent, the cover glaze comprises more than 57% of SiO2 and more than 22% of Al2O3; applying dry granular glaze slurry to the blank body coated with the cover glaze through a linear glaze sprayer, wherein the specific gravity of the dry granular glaze slurry is 1.27-1.38g / mL.

Description

technical field [0001] The invention relates to the technical field of ceramic tile production and manufacturing, in particular to a preparation technology of ceramic tiles with convex effects produced by using a linear glazer to drench dry particles. Background technique [0002] The three-dimensional effect and wear-resistant and anti-skid performance of ceramic tiles have attracted more and more attention from the society, and the preparation of ceramic tiles with raised particle effects is one of the hot spots in the preparation of ceramic tiles. [0003] At present, there are usually three methods for preparing ceramic tiles with raised particle effects: 1) using a concave-convex mold; 2) throwing or dotting on the surface of the adobe; and 3) applying dry particles on the surface of the adobe. For method 1), when producing planar products and concave-convex products, it is necessary to replace the molds on the production line, which affects the production progress, and...

Claims

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Application Information

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IPC IPC(8): C04B41/89C04B41/86
Inventor 谢志军李惠文李国平梁超成朱敬贤
Owner MONALISA GRP CO LTD
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