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Cold pad-batch dyeing process of loose fiber

A cold pad heap dyeing, loose fiber technology, applied in liquid/gas/vapor fiber/sliver/roving processing, textile processing machine accessories, textile material processing, etc. Realize the problems of rolling and stacking, high energy consumption, etc., to ensure uniform dyeing, better and uniform extraction effect, and overcome uneven dyeing.

Active Publication Date: 2015-12-30
绍兴国周针织科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Loose fibers are usually dyed by dyeing vats, and the loose fibers can be dyed quickly by adding dye accelerators and other auxiliary agents, but the dyeing process requires a large amount of dye accelerators such as salt or sodium sulfate, which increases the dyeing cost and subsequent The cost of water washing requires an additional power supply to provide a large amount of steam during the processing process. The bath ratio is large, the additives are many, the cost is high, the energy consumption is large, and the water consumption is high. Cold pad-batch dyeing mainly includes dipping, stacking and water washing. In the first stage, the fabric is soaked in the dye solution at low temperature, and then piled up in rolls, piled up for a certain period of time and slowly rotated to complete the process of dye adsorption, diffusion and color fixation, and finally washed with water to complete the dyeing. This dyeing method is only It only needs to add a small amount of lye, avoiding the defects of many dyeing accelerators and large water consumption in the dyeing process, and the cost and energy consumption can be greatly reduced, but based on conventional cognition and the technical status of cold pad batch dyeing , cold pad-batch dyeing is only suitable for continuous structure fabrics or fabrics, so cold pad-batch dyeing is only suitable for dyeing of continuous structure materials such as fabrics or fabrics. The loose fibers in a discontinuous state cannot be piled up during the stacking process. Therefore, cold pad-batch dyeing is not suitable for loose fiber dyeing

Method used

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  • Cold pad-batch dyeing process of loose fiber
  • Cold pad-batch dyeing process of loose fiber
  • Cold pad-batch dyeing process of loose fiber

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] In this embodiment, the cotton fiber is dyed with special black, combined with figure 1 , The dyeing process of loose fiber is: squeezing (first dip → squeezing → second dip) → rotary cold pile → pressurized water → post-treatment, among which,

[0031] (1) Leaching: Place the loose fiber or loose fiber cake in the extracting device 1. The extraction method adopts two soaking and one squeezing method to ensure that the loose fiber or loose fiber cake is absorbed evenly. The dye solution composition is: H- ED reactive black 18g / L, 3RS yellow 2.2g / L, 3BS red 3.0g / L, NaOH 5g / L, water glass 2.8g / L, bath ratio 1:4.5, dyeing at room temperature;

[0032] Among them, two dips and one squeezing include the first dip dyeing, squeezing dry and the second dip dyeing in sequence. The loose fiber or loose fiber cake is first dip dyed in the dye liquor of the dip dyeing device 11, and the first dip dyeing The time is 10 minutes. The first dip dyeing serves the purpose of pretreatment. The...

Embodiment 2

[0040] The configuration and working principle of this embodiment are the same as that of embodiment 1, except that: the loose fibers to be dyed are viscose fibers, which are dyed red, (1) leaching: the first dipping time is 20 minutes, Dry pressure is 1.8kg / cm 2 The squeezing time is 5 minutes, and the second dip dyeing time is 15 minutes. The conditions of the first dip dyeing and the second dip dyeing are the same, the bath ratio is 1:4.5, and the dye solution component: 3BS red 7.5g / L, BX Yuanqing 1.5g / L, NaOH2g / L, water glass 1g / L, dyeing at room temperature; (2) Rotating cold reactor: rotating speed is 8r / min, cold reactor temperature is room temperature, cold reactor processing time is 12 hours ; (3) Pressurized water: squeezing pressure is 2.8kg / cm 2 , The processing time is 8 minutes, the hole diameter is 3mm, and the opening rate is 70%.

Embodiment 3

[0042] The loose fiber to be dyed in this embodiment is cotton fiber, and the dyeing color is bright red. (1) Extraction: the first soaking time is 30 minutes, and the drying pressure is 2kg / cm 2 The squeezing time is 5 minutes, and the second dip dyeing time is 10 minutes. The bath ratio of the first dip dyeing and the second dip dyeing are both 1:4, and the dye solution composition: 3BS red 7.5g / L, BX Yuanqing 1.5g / L, NaOH2g / L, water glass 1g / L, dyeing at room temperature; (2) Rotating cold reactor: rotating speed is 15r / min, cold reactor temperature is room temperature, cold reactor processing time is 11 hours; (3 ) Pressurized water: Pressing pressure is 1.5kg / cm 2 , The processing time is 15 minutes, the hole diameter is 2mm, and the opening rate is 50%. The rest of the settings and working principles are the same as in Embodiment 1.

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Abstract

The invention belongs to the technical field of loose fiber dyeing and relates to cold-pad batch dyeing process for loose fibers. The cold-pad batch dyeing process for loose fibers comprises the steps of soaking and squeezing, rotating type cold-patch treatment, pressing and water squeezing and post-treatment. The loose fibers are soaked and squeezed in a twice soaking and once squeezing mode, the rotating type cold-patch treatment is then conducted, the loose fibers are pressed and water is squeezed out after the rotating type cold-patch treatment is conducted, and after the water and dye in a loose fiber cake or loose fibers are squeezed out, the loose fiber cake or loose fibers are sent for post-treatments of drying and the like. The cold-pad batch dyeing process for loose fibers is applied to cold-pad batch dyeing of the loose fibers and has the advantages of being uniform in dyeing, small in water consumption and the like. In addition, procedures are simple.

Description

Technical field [0001] The invention relates to a loose fiber cold pad-batch dyeing process, belonging to the technical field of loose fiber dyeing. Background technique [0002] The bulk fiber is usually dyed by dyeing vat. The bulk fiber can be dyed quickly by adding dye accelerators and other auxiliary agents. However, the dyeing process requires a large amount of salt or sodium sulfate and other dye accelerators, which increases the dyeing cost and follow-up Water washing cost, additional power supply is needed to provide a large amount of steam during processing, with large bath ratio, many additives, high cost, high energy consumption and high water consumption; cold pad dyeing mainly includes dipping, stacking and fixing and washing. In this stage, the fabric is soaked in the dyeing solution at low temperature, then stacked in rolls, stacked for a certain period of time and slowly rotated to complete the process of dye absorption, diffusion and fixation. Finally, the dyein...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06B3/02D06B5/14D06B23/00D06B23/20
CPCD06B3/02
Inventor 金国周孙国民倪新苗杨苹峰谢德棋钟水英
Owner 绍兴国周针织科技有限公司
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