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A method for continuous phase change extraction to remove lectin in castor meal

A technology of castor meal and lectin, which is applied in the production of fat, animal feed, fat oil/fat, etc. It can solve the problems of long detoxification time of microbial fermentation, excessive destruction of amino acids, loss of nutrients, etc., and improve the comprehensive utilization efficiency , high removal rate, guaranteed no loss effect

Active Publication Date: 2016-04-20
曹庸
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the detoxification process of castor meal mainly involves high pressure and high temperature, acid-base treatment and microbial fermentation. Although the traditional process has a certain removal rate for toxins, high temperature and high pressure are likely to cause excessive damage to amino acids and affect palatability. Alkali treatment causes serious loss of nutrients, microbial fermentation takes too long to detoxify, etc.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Embodiment 1 A kind of continuous phase change extraction removes the method for lectin in castor meal, comprises the following steps:

[0026] (1) The castor oil is removed after the castor bean is extracted by low-temperature continuous phase change, so that the oil content is ≤2%, and the castor meal raw material is obtained.

[0027] (2) Weigh 10kg of the treated castor meal, put it into the extraction kettle of the continuous phase-change extraction device, pass through 40L of methanol with a concentration of 75%, and under the conditions of the extraction temperature of 95°C and the extraction pressure of 0.9Mpa, the The flow rate of 120L / h flows through the extraction kettle. After the castor meal is extracted, it flows into the analysis kettle. The analysis temperature is 80°C and the analysis pressure is -0.095Mpa. The liquid flows through the extraction kettle, and the material is extracted again, continuously circulating for 90 minutes. After detoxification,...

Embodiment 2

[0028] Embodiment 2 A kind of continuous phase change extraction removes the method for lectin in castor meal, comprises the following steps:

[0029] (1) The castor oil is removed after the castor bean is extracted by continuous phase change, so that the oil content is ≤2%, and the castor meal raw material is obtained.

[0030] (2) Weigh 10kg of the treated castor meal, put it into the extraction kettle of the continuous phase-change extraction device, and feed 40L of methanol with a concentration of 85%. The flow rate of 180L / h flows through the extraction kettle. After the castor meal is extracted, it flows into the analysis kettle. The analysis temperature is 95°C, and the analysis pressure is -0.07Mpa. The extraction agent changes into gas through heating and decompression, and then turns into liquid through condensation , flows through the extraction kettle, and extracts the material again, continuously circulating for 130min. After the detoxification is completed, the ...

Embodiment 3

[0031] Embodiment 3 A method for phase change extraction of lectin in castor meal, comprising the following steps:

[0032] (1) The castor oil is removed after the castor bean is extracted by continuous phase change, so that the oil content is ≤2%, and the castor meal raw material is obtained.

[0033] (2) Weigh 10kg of the treated castor meal, put it into the extraction kettle of the continuous phase-change extraction device, pass through 40L of methanol with a concentration of 100%, and under the conditions of the extraction temperature of 70°C and the extraction pressure of 0.5Mpa, the The flow rate of 150L / h flows through the extraction kettle. After the castor meal is extracted, it flows into the desorption kettle. The desorption temperature is 75°C, and the desorption pressure is -0.09Mpa. The liquid flows through the extraction kettle, and the material is extracted again, continuously circulating for 50 minutes. After detoxification, the content of lectin in the castor...

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PUM

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Abstract

The invention provides a continuous phase transition extraction removal method for agglutinin from castor seed meal. The method comprises the following steps of feeding a castor seed meal raw material in an extraction kettle, causing the castor seed meal raw material to flow through the extraction kettle at flow velocity of 120 L / h to 180L / h to be continuously extracted for 50 to 130min at extraction temperature of 60 to 95 DEG C under extraction pressure of 0 to 0.9Mpa, causing the castor seed meal to flow into a resolution kettle after the castor seed meal is extracted, performing resolution at resolution temperature of 65 to 95 DEG C under resolution pressure of -0.095 to -0.07Mpa, performing heating and pressure reduction on an extracting agent to realize the phase transition of the extracting agent into gas, performing instant cooling to realize the phase transition of the gas into liquid, causing the liquid to flow through the extraction kettle, detoxifying the material, and repeating the operation for many times, wherein the extracting agent is 75 to 100 percent methanol or 80 to 95 percent ethanol. Compared with a conventional detoxification process, the continuous phase transition extraction method has the advantages of high detoxification efficiency, few solvent residues and short time, and also has the characteristics of large conventional solvent extraction volume, high batch processing capacity, low production cost and the like.

Description

technical field [0001] The invention belongs to the technical field of animal feed development, and in particular relates to a method for continuous phase-change extraction and removal of lectin in castor meal. Background technique [0002] castor ( Ricinus communis L. ), Euphorbiaceae castor plant, perennial plant, tall plant, multi-branched, yellow-green flowers bloom in late summer every year, spherical fruit, castor bean is generally brown pattern, with white seed inside. It is mainly grown in temperate and tropical regions such as India, Brazil and China. The global production is increasing steadily, reaching 2.77 million tons in 2011, and India, Brazil and China account for more than 80% of the total production, and China's annual output is about 200,000 tons. The economic value of castor is very high. The oil content of castor bean is generally 46%~56%. Castor oil has been used as a lubricant or coating agent in medical and industrial applications or as a component ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A23K10/30C11B1/10
Inventor 曹庸戴伟杰李俊杜洁廖明娟
Owner 曹庸
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