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A kind of oil-based metal cutting fluid and preparation method thereof

A metal-based and cutting fluid technology, which is applied in the field of oil-based metal cutting fluid and its preparation, can solve the problems of difficult use and maintenance of cutting fluid, difficult disposal of waste liquid, and high cost of waste liquid treatment, achieving strong promotion and application value, It is convenient for large-scale production and the effect of low waste liquid treatment cost

Inactive Publication Date: 2015-12-09
TAISHAN UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0006] The invention provides an oil-based metal cutting fluid and a preparation method thereof, aiming to solve the problem of poor operability and processing performance of water-based cutting fluid, poor corrosion resistance of machine tools and workpieces, poor paint peeling resistance, and difficult use of cutting fluid and maintenance, the waste liquid is not easy to handle, the cost of waste liquid treatment is high, the maintenance cost of the machine tool is high, it is harmful to the human body and seriously pollutes the environment, and the existing oil-based cutting fluid will gradually deteriorate due to oxidation with the continuation of the storage or use period The increase in acidity will cause the workpiece and tool to rust, or the cutting oil will overflow due to the space occupied by oxidation and foaming, and the cleaning performance will also decrease due to an inappropriate increase in viscosity due to oxidation.

Method used

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  • A kind of oil-based metal cutting fluid and preparation method thereof

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preparation example Construction

[0031] The preparation method includes the following steps:

[0032] S101: Preparation of Monomer 1: Mix diethanolamine and tall oil fatty acid in a weight ratio of 3:2 and stir evenly, heat up to 120-130°C, maintain for 60 minutes, and use it for later use;

[0033] S102: Preparation of monomer 2: mix water, castor oil and sodium hydroxide in a weight ratio of 120:100:14, and proceed as follows: add water to the kettle, slowly add sodium hydroxide and stir evenly , Raise the temperature to 90-95°C, slowly add monoethanolamine after 20-30 minutes, stir to make it evenly mixed, and raise the temperature to 90-95°C again, maintain it for 30-60 minutes, for use;

[0034] S103: Preparation of monomer 3: mix boric acid, monoethanolamine and water in a ratio of 19:16:15 by weight, and stir well for use;

[0035] S104: Preparation of monomer 4: prepare monoethanolamine, diethanolamine and solid formaldehyde in a weight ratio of 5:1:1, put monoethanolamine and diethanolamine into the kettle, ...

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Abstract

The invention discloses an oil-based metal cutting fluid and a preparation method thereof. The oil-based metal cutting fluid comprises the following ingredients in percentage by weight: 15-20% of basic oil, 3-5% of petroleum sodium sulfonate, 4-6% of zinc naphthenate, 1.5-2.5% of tall-oil fatty acid, 2-4% of emulsifier EL-20, 2-3% of castor oil, 0.2-0.4% of sodium hydroxide, 2-4% of boric acid, 4-6% of monoethanolamine, 3-5% of diethanol amine, 0.1-0.3% of benzotriazole, 0.1-0.3% of defoaming agent MS-75, 4-6% of span 80, 0.2-0.4% of solid formaldehyde, and the balance of water. By taking petroleum sodium sulfonate as an antirust agent and benzotriazole and ethanolamine as an anti-corrosion antioxidant, the oil-based metal cutting fluid has excellent wear resistance, antirust property, moldproof property, chemical stability and anti-microbial characteristic, thus having wide universality to various cutting modes and materials of workpieces.

Description

Technical field [0001] The invention belongs to the technical field of metal cutting fluids, and particularly relates to an oil-based metal cutting fluid and a preparation method thereof. Background technique [0002] Cutting fluids are industrial liquids used in various metal cutting processes to lubricate, cool and clean workpieces and tools in the processing area. High-performance cutting fluids should have good processing performance, physical and chemical properties and sanitation properties, such as lubrication and cooling. , Anti-rust, degreasing cleaning, anti-corrosion, etc. [0003] While metal cutting fluids bring huge economic benefits to humans, they also bring certain harm to the environment and operators. For example, used cutting waste fluids may pollute water, atmosphere and soil; phosphorus-containing anti-rust group It will make the water body eutrophication and so on. [0004] Water-based cutting fluid has poor operating performance and processing performance, p...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10M173/00C10N40/22
Inventor 冯尚华张翠娟张建平李衍飞
Owner TAISHAN UNIV
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