Control method for thermal deformation compensation of ram of numerical control machine and device for implementing same

A technology of numerical control machine tools and control methods, which is applied in the direction of manufacturing tools, metal processing machinery parts, maintenance and safety accessories, etc., can solve the problems of long time from warming up to thermal steady state, difficulty in controlling the expansion and contraction of rams, etc., and achieve good economy Benefits and social benefits, the effect of reducing processing errors

Active Publication Date: 2012-10-24
通用技术齐齐哈尔二机床有限责任公司 +1
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Problems solved by technology

However, for heavy-duty machine tools, since the cooling jacket device is difficult to control the expansion and contraction of the ram, the deviation problem cannot be completely solved, and it takes a long time to warm up to the thermal steady state

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  • Control method for thermal deformation compensation of ram of numerical control machine and device for implementing same
  • Control method for thermal deformation compensation of ram of numerical control machine and device for implementing same
  • Control method for thermal deformation compensation of ram of numerical control machine and device for implementing same

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Embodiment Construction

[0022] The present invention will be further described below in conjunction with accompanying drawing:

[0023] When the method described in the present invention is implemented, it needs to call the micro-motion analysis function of the hand-held unit in the CNC machine tool control system to complete it, for example, the micro-motion analysis function in the Siemens 840D numerical control system, that is, the DRF function. The micro-movement analysis function is to make the machine tool produce an additional incremental zero offset by relying on the action of the handwheel pulse when the machine tool is working in "AUTO" mode, so as to realize the purpose of real-time control of the machine tool movement. The method proposed in the present invention is to pass the thermal expansion and contraction deformation of the ram obtained by the micro-displacement sensing device in real time through the handwheel interface to the numerical control system as the zero offset, and finally...

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Abstract

The invention relates to a control method for the thermal deformation compensation of a ram of a numerical control machine and a device for implementing the same, which mainly solve the problem of machining error caused by flexible deformation due to the change of the ram of the numerical control machine with the change of temperature. The control method is characterized in that: a micrometric displacement detection device which has low thermal expansivity and is fixed on the ram is adopted, and one end of a displacement reference measuring rod in the micrometric displacement detection deviceextends freely and forms a thermal displacement measuring factor with a micrometric displacement sensor; a thermal deformation flexible signal, which is detected by the micrometric displacement detection device, of the ram is processed and converted by an embedded compensator to form two paths of orthogonal pulse signals; the orthogonal pulse signals are generated by a method of controlling a quarter of the period of the signals, and is inputted to a numerical control system by a hand-held unit interface of the numerical control machine; and the system performs real-time compensation by calling a fine motion differential analyzing function. After the control method is used, the machining error caused by thermal deformation in the ram of the numerical control machine can be reduced greatly, so the control method has the excellent economic and social benefit.

Description

technical field [0001] The present invention relates to a dynamic error compensation control method used on numerically controlled machine tools in the field of mechanical processing, in particular, to a control method used to compensate thermal deformation of rams on numerically controlled machine tools and the method for implementing the method Specially designed devices. Background technique [0002] During the operation of the machine tool, the temperature of the components changes due to factors such as frictional heat, cutting heat, and ambient temperature, resulting in thermal deformation, which directly leads to changes in the relative positions of the components and destroys the correctness of their relative motion. Sexuality, eventually forcing the machining accuracy of the machine tool to be reduced. Research shows that: in precision machining, the machining error caused by thermal deformation accounts for 40-70% of the total machining error. Especially for hea...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23Q11/14
Inventor 谷丹路勇高栋王海军
Owner 通用技术齐齐哈尔二机床有限责任公司
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