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Management and control optimizing method of discrete manufacture production

An optimization method, a manufacturing technology, applied in the direction of instruments, data processing applications, forecasting, etc., can solve problems such as large deviations between production plans and actual production, unsmooth production processes, and unbalanced equipment capabilities, so as to reduce production costs and Inventory, lean production control, and the effect of improving production efficiency

Inactive Publication Date: 2011-01-26
SHANGHAI DIANJI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although there are some production control methods in the prior art, the current methods lead to unsmooth production process and cause the following deficiencies: ① cannot effectively control the production; ④The inventory backlog is serious, and the capital occupation is large; ⑤The equipment capacity is not balanced; ⑥It is difficult for the production organization department to play the role of "flood control and drought relief"
The production organization department receives thousands of production orders and can only transfer them to outsourced production or self-made separately based on experience. Without scientific calculations, the optimal self-made and outsourced arrangements are heavy and inefficient.
[0003] The formulation of the master plan of the production management department is very critical. On the one hand, it needs to meet the assembly requirements of upstream products; , is a model that mainly relies on manual experience to organize production (see figure 1 ), did not optimally deal with the relationship between self-made and outsourcing according to the constraints of production resources
This model is that the production management department directly schedules production to the manufacturing department. The disadvantage is that the manufacturing department is overly managed, resulting in a large scale of problems, inconvenient adjustment of workshop scheduling, difficulty in optimizing production scheduling, and dealing with emergencies (equipment) faults, insertion orders, personnel adjustments, etc.) are inflexible, resulting in a large deviation between the production plan and the actual production

Method used

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  • Management and control optimizing method of discrete manufacture production
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  • Management and control optimizing method of discrete manufacture production

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Embodiment Construction

[0020] The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

[0021] The present invention establishes a model method for the production management department to carry out scientific self-control and outsourced distribution of production tasks, establishes a scientific residence time decomposition model method for processing orders in each operation area, and establishes production scheduling rules in line with actual production, thereby optimizing production Organize the process and improve the efficiency of the entire production control.

[0022] The specific implementation of this method is as follows:

[0023] (1) Optimization of production order release mode (process)

[0024] The present invention proposes an improved production order release mode, such as figure 2 Shown:

[0025] In the improved order placing mode of the present invention, after the production managem...

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Abstract

The invention relates to a management and control optimizing method of discrete manufacture production, which comprises the following steps of: 1, classifying received production orders into following three classes: class A: items must manufactured per se; class B: items manufactured per se or in cooperation with others; and class C: items must manufactured in cooperation with others; 2, further classifying the class B including items manufactured per se or in cooperation with others into items manufactured in cooperation with others and items manufactured per se; 3, respectively issuing production tasks to corresponding cooperation or self manufactured production executing departments; and 4, carrying out optimal scheduling production on the self manufactured production tasks according to production conditions of current equipment, workers, raw materials, date of delivery, and the like. Compared with the prior art, the invention has the advantages and the technical characteristics of simple operation, easy implementation, wide application, convenient use and the like.

Description

technical field [0001] The production management and control optimization method of the discrete manufacturing industry of the present invention belongs to the field of discrete manufacturing and computer technology applications. It is mainly used in the production management process of discrete manufacturing industry and its information management system. Background technique [0002] With the increasing scale of the production process of the discrete manufacturing industry, more and more types and quantities of orders, machine deployment, material allocation, logistics transfer, and multi-variety workpieces are collaboratively interspersed and processed. When there are many processes and the optimization goal is multiple goals, different Type orders come randomly, and when enterprise resources and production capacity are limited, the optimal production organization is very complicated. Discrete manufacturing enterprises still mainly adopt the production management method ...

Claims

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Application Information

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IPC IPC(8): G06Q10/00G06Q10/04
Inventor 连志刚
Owner SHANGHAI DIANJI UNIV
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