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Resonance eddy detection method for surface crack

A detection method and technology for surface cracks, applied in the direction of material magnetic variables, etc., can solve problems such as difficult surface crack detection, and achieve the effect of simple processing and easy design of portable detection instruments.

Inactive Publication Date: 2007-03-07
TSINGHUA UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology allows for better monitoring on surfaces during manufacturing operations while avoiding many disadvantages associated therewith like requiring complicated equipment or slow downs due to frequent maintenance. It achieves these benefits through an improved sensitivity compared to previous techniques used alone (such as magnetic induction), allowing for more accurate damage assessment even when complex materials are involved. Additionally, its ability to distinguish between harmful particles from those being observed does not require advanced mathematical calculations. Overall, this new technique provides efficient ways to monitor large areas quickly overcomes challenges related to conventional systems.

Problems solved by technology

This patents discuss different techniques used for inspecting surfaces with flaws (cracks) caused from corrosion processes. These techniques involve measuring changes over an area called fracture, including deformation due to external forces like pressure waves and impact force. Ultrasound technology provides precise measurements while minimizing environmental concerns compared to traditional visual tests. Additionally, penetance testing requires complete removal of all parts without leaving any residue behind. There may exist issues related to rustiness and damage within certain areas where these challenges cannot be met quickly enough. Therefore, this patented technique involves combining both acoustical wave propagation and electrostatic induction into one system.

Method used

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  • Resonance eddy detection method for surface crack
  • Resonance eddy detection method for surface crack
  • Resonance eddy detection method for surface crack

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] (1) Detect crack width of 0.3mm, depth of 2mm, 1mm, 0.5mm standard eddy current testing crack samples

[0044] (2) The sensor probe sweeps across the crack at a speed of 0.5m / s, and the lift-off height is 2.5mm

[0045] crack size

Embodiment 2

[0047] (1) The detection crack width is 0.9mm-1.5mm continuous change, and the length is 150mm. The crack in the groove of the wheel hub is 2-3mm putty and anti-rust paint attached to the surface of the hub groove, and the surface is rough.

[0048] (2) The sensor probe sweeps across the crack at a speed of 2.5m / s, and the lift-off height is 4.5mm

[0049] no defect

Embodiment 3

[0051] (1) The detection crack width is 0.9mm-1.5mm continuous change, and the length is 150mm. The crack in the groove of the wheel hub is 2-3mm putty and anti-rust paint attached to the surface of the hub groove, and the surface is rough.

[0052] (2) The sensor probe sweeps across the crack at a speed of 1.5m / s, and the lift-off height is 6.5mm

[0053] no defect

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Abstract

This invention relates to crack resonance whorl testing method, which belongs to iron magnetic material lossless electro-magnetic testing field. This invention uses resonance circuit to generate pulse resonance signals to excite sensor ring to get whorl field to judge the crack existence through test ring. The advantage lies in improving extracting highness and overcomes the rough surface impact to realize spot test to fulfill traditional testing rough crack.

Description

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Claims

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Application Information

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Owner TSINGHUA UNIV
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