Concentrated solution manufacturing device and method based on CO2 phase change equilibrium regulation and control

A manufacturing method and concentrated liquid technology, applied in the field of concentrated liquid manufacturing based on CO2 phase change equilibrium regulation, and concentrated liquid manufacturing device based on CO2 phase change equilibrium regulation, which can solve the problems of sublethal microorganisms, limited bactericidal effect, and high concentration energy consumption. question

Active Publication Date: 2022-05-10
SERICULTURE & AGRI FOOD RES INST GUANGDONG ACAD OF AGRI SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] (1) In the existing concentration technology, evaporation concentration with high concentration efficiency seriously damages the heat-sensitive functional and nutritional components in the material
[0008] (2) For relatively high-quality freeze-concentration, the conditions of freezing and low temperature require high energy consumption and long time for concentration. In addition, sterilization treatment is still required to store the finished concentrated juice for a long time.
[0009] (3) Concentration of single hydrate has limited bactericidal effect on materials, and sub-lethal microorganisms appear. Additional sterilizing treatment is required for long-term storage

Method used

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  • Concentrated solution manufacturing device and method based on CO2 phase change equilibrium regulation and control
  • Concentrated solution manufacturing device and method based on CO2 phase change equilibrium regulation and control
  • Concentrated solution manufacturing device and method based on CO2 phase change equilibrium regulation and control

Examples

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Effect test

Embodiment 1

[0081] A kind of lychee concentrated juice preparation method, it adopts CO-based 2 A method for producing a concentrated liquid controlled by phase transition equilibrium, which specifically includes the following steps:

[0082] Extract and obtain litchi vitamin C extract with a solid content of 4 ° brix, and pre-cool to 15 ° C. Turn on the condensing circulation system 60 for cooling, so that the temperature of the feed tank 10 and the concentration processor 20 is consistent with the precooling temperature of the liquid material. Get the pre-cooled 2.5L extract and pump it into the inner cavity of the concentration processor 20 from the feed tank 10; open the CO 2 Dewar bottle 30, adjust the bubble diameter to 10 2 nm, after the pressure reaches 50bar, turn on the stirring device 23 of the concentration processor 20 at the same time, set the rotation speed to 500rpm / min, and process for 10min; adjust the condensation cycle, reduce the temperature of the concentration pro...

Embodiment 2

[0084] A kind of lychee concentrated juice preparation method, it adopts CO-based 2 A method for producing a concentrated liquid controlled by phase transition equilibrium, which specifically includes the following steps:

[0085] Litchi raw juice (gui flavor), solid content 10°brix, pre-cooled to 15°C. Turn on the condensing circulation system 60 for cooling, so that the temperature of the feed tank 10 and the concentration processor 20 is consistent with the precooling temperature of the liquid material. Get pre-cooled cinnamon fruit juice 2.5L and pump it into the inner cavity of the concentrated processor 20 from the feed tank 10; open the CO 2 Dewar bottle 30, adjust the bubble diameter to 10 3 nm, after the pressure reaches 90bar, turn on the stirring device 23 of the concentration processor 20 at the same time, set the rotation speed to 500rpm / min, and process for 10min; adjust the condensation cycle, reduce the temperature of the concentration processor 20 to 6°C, an...

Embodiment 3

[0087] A kind of lychee concentrated juice preparation method, it adopts CO-based 2 A method for producing a concentrated liquid controlled by phase transition equilibrium, which specifically includes the following steps:

[0088] Litchi juice (gui flavor), solid content 15°brix, pre-cooled to 15°C. Turn on the condensing circulation system 60 for cooling, so that the temperature of the feed tank 10 and the concentration processor 20 is consistent with the precooling temperature of the liquid material. Get pre-cooled cinnamon fruit juice 2.5L and pump it into the inner cavity of the concentrated processor 20 from the feed tank 10; open the CO 2 Dewar bottle 30, adjust the bubble diameter to 10 5 nm, after the pressure reaches 120bar, turn on the stirring device 23 of the concentration processor 20 at the same time, set the rotation speed to 1200rpm / min, and process for 10min; adjust the condensation cycle, reduce the temperature of the concentration processor 20 to 4°C, and ...

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Abstract

The invention relates to a concentrated solution manufacturing method based on CO2 phase change equilibrium regulation and a device for realizing the method. The method comprises the following steps: pre-cooling a liquid material, and controlling the temperature of an inner cavity of a concentration processor to be consistent with the pre-cooling temperature of the liquid material; the pre-cooled liquid material is fed into the concentration processor; cO2 is fed into an inner cavity of the concentration processor, the diameter of bubbles is regulated and controlled through a bubble generator, and the diameter of the bubbles ranges from 102 nm to 107 nm; after the pressure of the inner cavity of the concentration processor is 50-150 bar, stirring the liquid material, and maintaining the pressure of the inner cavity of the concentration processor at the same time; after the liquid material is stirred for a period of time, reducing the temperature of the inner cavity of the concentration processor to 0.5-10 DEG C, and regulating and controlling the pressure of the inner cavity of the concentration processor to 20-90 bar; the liquid material is subjected to a phase change crystallization reaction, and hydrate crystals and a concentrated solution are formed after the liquid material is subjected to a phase change stage and a crystal growth stage.

Description

technical field [0001] The invention relates to the technical field of concentrated liquid materials in the fields of biopharmaceuticals, food, chemical synthesis, etc., in particular to a CO-based 2 A concentrated solution manufacturing device controlled by phase transition equilibrium and a CO-based 2 A method for producing a concentrated liquid controlled by phase transition equilibrium. Background technique [0002] As a semi-finished product or product, concentrates are widely circulated in the fields of biopharmaceuticals and food processing. Efficient, high-quality, and low-cost concentration methods have always been an urgent need for the concentration industry. [0003] Concentration by hydrate method is a concentration method in which the water molecules of the guest gas and the main water molecules in the solution form a cage-like structure similar to ice crystals under a certain pressure and temperature. After solid-liquid separation, the concentrated solution i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D9/02A23L2/08
CPCB01D9/0004B01D9/005B01D9/0063A23L2/08A23V2002/00A23V2300/50A23V2250/11Y02E60/14
Inventor 程丽娜徐玉娟吴继军余元善温靖傅曼琴卜智斌
Owner SERICULTURE & AGRI FOOD RES INST GUANGDONG ACAD OF AGRI SCI
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