Production process of roller assembly

A production process and roller technology, which is applied in the field of roller component production technology, can solve the problems of low assembly efficiency, low production efficiency of rollers, time-consuming and labor-intensive problems, and achieve the effects of improving production efficiency, improving assembly efficiency, and speeding up glue spraying efficiency

Active Publication Date: 2020-06-12
浙江智菱科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the traditional production process, the surface of the rollers is usually sprayed with glue one by one by manual glue brushing, and then the rollers are vulcanized, and then the rollers are filled with polyurethane, and the processing of the rollers is completed. Since the rollers cannot be processed in batches Glue spraying, vulcanization treatment and polyurethane filling, so the production efficiency of the roller is low. After the roller is completed, the roller, shaft and bearing are manually assembled to form the final roller assembly. The assembly efficiency is low. The combination of the above reasons leads to the roller assembly. The production efficiency is low, time-consuming and labor-intensive

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] A production process of a roller assembly, the assembly process includes the following steps:

[0024] A. Assembling the roller and the round tube: put a certain number of rollers on the round tube;

[0025] B. Glue spraying: use the glue spraying device to spray glue on the side of the roller;

[0026] C. Vulcanization treatment: put the roller into the oven for vulcanization;

[0027] D. Pouring polyurethane: put the roller into the mold, and pour polyurethane into the roller with a pouring machine;

[0028] E. Cutting: After the polyurethane is solidified, take the roller out of the mold, and cut the roller with a cutting device;

[0029] F. Assembly: Assemble the rollers, shafts and bearings with assembly equipment.

[0030] Compared with the existing technology, the advantage of this production process of the roller assembly is that: putting the roller on the round pipe, and then using the glue spraying device to spray glue on the roller in a concentrated manner...

Embodiment 2

[0039] In this embodiment, in the step B, the glue spraying device consists of a frame, a discharge seat, a transfer assembly, a rotary drive assembly, a glue spray assembly and a material receiving seat, the rotary drive assembly is installed on the frame, and the discharge The seat and the material receiving seat are arranged on both sides of the rotary drive assembly, the transfer assembly is slidably installed between the discharge seat and the material receiving seat, the glue spray assembly is slidably installed on the frame, and the glue spray assembly is located above the rotary drive assembly. The specific working process is: the round tube passes through the through hole in the middle of the rollers, the rollers are arranged along the round tube, each string of rollers is arranged on the discharge seat in turn, the transfer component transfers the round tube with the rollers to the rotary drive component, and then The rotating drive assembly drives the roller to rotat...

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PUM

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Abstract

The invention relates to a production process of a roller assembly. The production process comprises the steps that A, rollers and a circular pipe are assembled, a certain number of the rollers are arranged on the circular pipe in a penetrating mode; B, glue spraying is conducted, specifically, glue is sprayed to the side faces of the rollers through a glue spraying device; C, vulcanizing treatment is conducted, specifically, the rollers are put into a drying oven to be vulcanized; D, polyurethane is poured, specifically, the rollers are put into a mould, and the polyurethane is poured into the rollers through a pouring machine; E, splitting is conducted, specifically, the rollers are taken out from the mould after the polyurethane is solidified, and the rollers are split through a cuttingdevice; and F, assembling is conducted, specifically, the rollers, a rotating shaft and a bearing are assembled together through assembling equipment. After the scheme is adopted, the production efficiency of the roller assembly can be improved.

Description

technical field [0001] The invention relates to a production process of a roller assembly. Background technique [0002] In the elevator door equipment, a roller assembly is usually provided, and the roller assembly is installed at the bottom of the elevator door to facilitate the sliding of the elevator door. The roller assembly usually consists of a roller, a rotating shaft and a bearing. The bearing fits in the roller, and the rotating shaft fits in the bearing. An annular groove is arranged outside the roller, and polyurethane is filled in the annular groove. In the production process of the roller, it is necessary to spray glue on the surface of the roller first, put the roller into the oven for vulcanization of the glue, and then fill the annular groove with polyurethane. In the traditional production process, the surface of the rollers is usually sprayed with glue one by one by manual glue brushing, and then the rollers are vulcanized, and then the rollers are fille...

Claims

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Application Information

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IPC IPC(8): B29D99/00
CPCB29D99/0032
Inventor 李俊凯张进东
Owner 浙江智菱科技有限公司
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