Simulation system and simulation method for simulating wind turbine blade mold manufacturing process

Abstract

The invention relates to a simulation system and a simulation method for simulating a manufacturing process of a wind turbine blade mold. The system comprises a flow field configuration and a mesh splitting unit for receiving and storing input flow field configuration initial setting parameters. A process parameter setting unit for receiving and storing an input vacuum-assisted resin filling process initial setting parameter; a material property database unit for storing material data in the flow field; a vacuum-assisted resin injection process simulation unit for calculating quality parameters of a wind turbine blade mold; a part quality prediction and defect control unit used for judging whether the flow front, dry spot defect and gas enrichment defect of resin in the flow field conformto the requirements of the initial design of the product according to the calculation parameters, if not, optimizing and adjusting the initial parameters of the flow field configuration, the initial parameters of the vacuum-assisted resin pouring process and the data in the flow field. The system and the method of the invention can obtain the optimized parameters of the mould for producing the wind power blade.

Description

technical field [0001] The invention relates to the technical field of vacuum-assisted resin infusion technology for composite materials, in particular to a simulation system and a simulation method for simulating the manufacturing process of a wind power blade mold. Background technique [0002] Since its appearance in the mid-1960s, advanced resin-based composite materials have been widely used in high-tech fields such as aviation, aerospace, and navigation, as well as civil industries, and have become one of the most important and indispensable materials in the modern industrial field. one. With its further development, the need to improve its performance / cost ratio is becoming more and more urgent, especially for civil composite parts such as wind turbine blades and molds made of composite materials, the importance of reducing manufacturing costs is far higher For aerospace grade composite materials. Therefore, the low-cost manufacturing technology of high-performance ...

AI Technical Summary

Problems solved by technology

[0005] In the actual production process, it is difficult for the resin introduced into the system to be completely free of inclusion gas, and the inclusion gas does not move uniformly with the resin in the flow field. It will take a lot of time to optimize the process and control defects through a large number of experiments. A large amount of manpower and material resources will have a huge impact on production costs. Therefore, computer simulation technology is used to predict the flow and enrichment of inclusion gases, and on this basis to achieve process optimization and control of pore defects. The quality of the production is crucial to reduce the cost of

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