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Cigarette manufacturing equipment spot inspection analysis method and system

A technology for manufacturing equipment and analysis methods, applied in manufacturing computing systems, instruments, data processing applications, etc., it can solve the problems of single point inspection records, scattered record data, and difficulty in deep mining, etc. order, ensure the effect of normal operation

Inactive Publication Date: 2018-11-23
SHENZHEN TOBACCO IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The existing inspection process mainly records the inspection data through handwriting or electronic documents, and the hidden problems are described in words. The inspection record is in a single form, and the recorded data is scattered and difficult to dig deep. The final result is simply based on a single inspection data. Judgment, poor accuracy, easy to ignore hidden dangers in equipment operation

Method used

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  • Cigarette manufacturing equipment spot inspection analysis method and system
  • Cigarette manufacturing equipment spot inspection analysis method and system
  • Cigarette manufacturing equipment spot inspection analysis method and system

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] The embodiment of the present invention provides a method for point inspection and analysis of cigarette manufacturing equipment, see figure 1 , the method can include:

[0039] Step S11, record the spot inspection process of the cigarette manufacturing equipment to be tested according to the preset method through the handheld terminal, and upload the recorded content to the background server.

[0040] In this embodiment, in order to overcome the existing problems of monotonous equipment point inspection methods, low data collection efficiency, scattered data collection, and insufficient data mining, handheld terminals (such as smart phones, tablet computers, etc.) are used to test Record the inspection process of cigarette manufacturing equipment (including recording inspection data and description of equipment problems), which can be carried out in any one or more ways of numbers, text, pictures, voice and video, and can comprehensively and continuously Information c...

Embodiment 2

[0053] The embodiment of the present invention provides a kind of inspection and analysis of cigarette manufacturing equipment, see figure 2 , the method can include:

[0054] In step S21, a visual mark is marked on the components of the cigarette manufacturing equipment to be tested for visual management by on-site inspection staff.

[0055] In this embodiment, visual marks can be marked on the components of the cigarette manufacturing equipment to be tested, as the inspection site points, for the on-site inspection staff to conduct visual management, so as to reduce the influence of human factors on the inspection results and standardize the inspection The process makes the inspection results more consistent.

[0056] Step S22, setting a QR code carrying on-site inspection items at the attachment of the cigarette manufacturing equipment to be inspected, for on-site inspection staff to download corresponding on-site inspection items.

[0057] In this embodiment, in order t...

Embodiment 3

[0070] The embodiment of the present invention provides a point inspection and analysis system for cigarette manufacturing equipment, which realizes the method described in embodiment 1 or 2, see image 3 , the system may include: at least one handheld terminal 100 (such as a smart phone, a tablet computer, etc.) and a background server 200 (such as an industrial-grade server), and each handheld terminal 100 is communicatively connected to the background server 200 .

[0071] The handheld terminal 100 is used for employees to record the inspection process of the cigarette manufacturing equipment to be tested according to the preset method, and upload the recorded content to the background server

[0072] In this embodiment, in order to overcome the existing problems of monotonous equipment inspection methods, low data collection efficiency, scattered data collection, and insufficient data mining, a handheld terminal 100 (such as a smart phone, a tablet computer, etc.) is used t...

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Abstract

The invention discloses a cigarette manufacturing equipment spot inspection analysis method and system. The method comprises the following steps of: recording a spot inspection process of to-be-testedcigarette manufacturing equipment according to a preset manner through a handheld terminal, and uploading recorded content to a background server; carrying out big data analysis on the received recorded content so as to obtain a state change trend of the to-be-tested cigarette manufacturing equipment; and when the state change trend of the to-be-tested cigarette manufacturing equipment goes beyond a preset control range or does not accord with a preset control state, giving corresponding preventive maintenance pre-warning. According to the method, the spot inspection process is sufficiently recorded by utilizing the handheld terminal so that the spot inspection information acquisition is perfect and sufficient; and the recorded content is processed by utilizing big data advantage, and a scientific statistical method is in cooperation to judge abnormal states, so that various potential safety hazards in equipment operation can be efficiently and correctly discovered, the normal operation of equipment is powerfully ensured and the economic benefit is enhanced.

Description

technical field [0001] The invention relates to the technical field of preventive maintenance, in particular to a method and system for spot inspection and analysis of cigarette manufacturing equipment. Background technique [0002] Preventive maintenance can effectively find and correct most of the problems in equipment operation, and can effectively guarantee the normal operation of production. It is an important part of daily equipment maintenance. [0003] Some preventive maintenance methods for cigarette equipment now mainly use spot checks to discover various hidden dangers in the operation of the equipment, and preventive maintenance as early as possible to ensure the normal operation of the equipment. The existing inspection process mainly records the inspection data through handwriting or electronic documents, and the hidden problems are described in words. The inspection record is in a single form, and the recorded data is scattered and difficult to dig deep. The f...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06Q10/00G06Q10/04G06Q50/04G08B21/18
CPCG06Q10/04G06Q10/20G06Q50/04G08B21/18Y02P90/30
Inventor 武晓萌周伟杨俊刘戈
Owner SHENZHEN TOBACCO IND
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