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Safety calculation method and calculation device for a double-hook hoisting system

A calculation method and technology of a calculation device, applied in calculation, design optimization/simulation, instruments, etc., can solve problems such as the rotation of the hoisting system and the elastic deformation of the hoisting system are not considered

Active Publication Date: 2019-10-29
SHANGHAI ZHENHUA HEAVY IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] (1) The elastic deformation of the hoisting system is not considered;
[0010] (2) The rotation of the hoisting system under the action of gravity, especially the rotation effect of the hook, is not considered;
[0011] (3) The calculation of safety indicators of the hoisting system is not involved, such as the calculation of the stable safety distance of the hoisting system, interference inspection, etc.

Method used

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  • Safety calculation method and calculation device for a double-hook hoisting system
  • Safety calculation method and calculation device for a double-hook hoisting system
  • Safety calculation method and calculation device for a double-hook hoisting system

Examples

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no. 1 example

[0046] like figure 1 As shown in , the first embodiment of the present invention discloses a safety calculation method for a double-hook hoisting system, which includes the following steps:

[0047] Step S11, finite element modeling, establishing a finite element model of the hoisting system composed of hoisting objects, hooks, and hoisting ropes, and applying gravity loads of the hoisting system to the finite element model;

[0048] Step S12, applying displacement constraints, adding multiple elastic rods on the hook of the finite element model, one end of each elastic rod is connected to the hook, and applying displacement constraints on the other end, and at the same time, in the lifting object of the finite element model Select or add multiple additional constraint points, apply displacement constraints on multiple additional constraint points respectively, and the displacement constraints on the elastic rod and additional constraint points together realize the fully const...

no. 2 example

[0061] like figure 1 As shown in , the second embodiment of the present invention discloses a safety calculation method for a double-hook hoisting system, which includes the following steps:

[0062] Step S11, finite element modeling, establishing a finite element model of the hoisting system composed of hoisting objects, hooks, and hoisting ropes, and applying gravity loads of the hoisting system to the finite element model;

[0063] Step S12, applying displacement constraints, adding multiple elastic rods on the hook of the finite element model, one end of each elastic rod is connected to the hook, and applying displacement constraints on the other end, and at the same time, in the lifting object of the finite element model Select or add multiple additional constraint points, apply displacement constraints on multiple additional constraint points respectively, and the displacement constraints on the elastic rod and additional constraint points together realize the fully cons...

no. 3 example

[0085] In this embodiment, the method of the second embodiment of the present invention is described in detail by taking the installation of a quay bridge girder assembly hoisted by means of double hooks and horizontal ropes as an example:

[0086] Such as image 3 As shown in , the weight of the girder assembly 301 as the hoisting object is 855 tons, and the horizontal distance between the two hooks 302a and 302b is 15000mm. according to image 3 To define the name of each position point and the load constraint variable, the length unit is mm. Before deformation due to gravity, the G coordinates of the center of gravity of the girder assembly 301 are (16849, 72740, 182), and the coordinates of the E, F, J, and K points of the lifting lugs are (1075, 59570, -3474), (1075, 59570, 3474) . , 84577, -550), (22600, 84577, 550).

[0087] First, a finite element model of the hoisting system consisting of the girder assembly 301, the hook 302 and the hoisting rope 303 is establish...

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Abstract

The invention discloses a security calculation method of a double-hook hoisting system. The calculation method comprises the following steps of finite element modeling, application of displacement constraints, setting of parameter values and convergence criteria, initial bearing reaction force calculation and initial convergence judgment, namely judging initial bearing reaction force, when the bearing reaction force meets the convergence criteria, obtaining a finite element model in a convergence stable state, or else, carrying out iterative calculation on various displacement constraints until the bearing reaction force corresponding to the displacement constraints meets the convergence criteria. The invention further discloses a security calculation device of the double-hook hoisting system by using the calculation method. According to the calculation method and the calculation device disclosed by the invention, the final convergence stable states of a hoisting object, hooks and a hoisting rope can be calculated, a stable security distance and a specified position of the double-hook hoisting system, a minimum distance of the hoisting rope, a sloping state of the hoisting object, position postures of the hooks, a load of the hoisting rope and the loads of the hooks are calculated according to the final convergence stable states, and accurate formulation of a hoisting technology can be guided, thereby reducing the cooperative hoisting risk of the double hooks.

Description

technical field [0001] The invention relates to the field of safety calculation of a hoisting system for hoisting objects, in particular to a safety calculation method and a calculation device for a double-hook hoisting system. Background technique [0002] With the enlargement of heavy-duty hoisting objects, the tonnage of hoisting objects is getting larger and larger, and hoisting with a single crane often cannot meet the operation requirements. In order to ensure the safety and stability of the hoisting process, double-machine or multi-machine collaborative operations are increasing. In the common double-machine hoisting operation, the load deformation of the hoisting rope and the rotation of the hook can all have an adverse effect on the safety of the hoisting system. [0003] There are some technical inventions for hoisting large-scale hoisting objects. For example, the patent document with the application number CN201410713436.5 provides a crane hoisting action planni...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G06F17/50
CPCG06F30/17G06F30/23
Inventor 李文军李义明杨东程章
Owner SHANGHAI ZHENHUA HEAVY IND
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