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A coke oven process for synthesizing gasoline from methanol and co-producing natural gas and hydrogen

A methanol synthesis and natural gas technology, applied in the petroleum industry, the preparation of liquid hydrocarbon mixtures, gas fuels, etc., can solve problems such as complex processes, pollution, waste of residual heat, etc., to reduce methanol rectification units, improve economic value, and run The effect of cost reduction

Active Publication Date: 2017-07-11
SEDIN ENG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In 2012, my country's coke output reached 443 million tons, if one ton of coke produced 430m 3 Calculation of coke oven gas, the by-product coke oven gas in that year alone was as high as 190.5 billion m 3 , of which about 70% of the coke oven gas is used for coke oven heating and domestic gas, while the remaining nearly 57 billion m 3 Coke oven gas has not been utilized, resulting in serious waste of resources and environmental pollution
However, the existing industrial methanol-to-gasoline processes require the use of refined methanol (methanol concentration ≥ 99.9%) as a raw material, so that methanol produced from coke oven gas needs to pass through a methanol refining unit, and there is residual heat in the separate coke oven gas-to-methanol technology Waste, and the contradiction of insufficient heat from methanol conversion to gasoline leads to the disadvantages of complex process, large equipment investment and high energy consumption in the final technology. At the same time, considering the limited production scale of coke oven gas through methanol to oil, the above-mentioned problems existing in the process extremely sensitive issue

Method used

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  • A coke oven process for synthesizing gasoline from methanol and co-producing natural gas and hydrogen
  • A coke oven process for synthesizing gasoline from methanol and co-producing natural gas and hydrogen

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Experimental program
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Effect test

Embodiment 1

[0035] (1) After dedusting and deoiling, the volume composition becomes H 2 60%, CO 5.3%, CO 2 2.7%, CH 4 23.7%, N 2 4.6% and C n h m 3.7% of the coke oven gas enters the low-temperature methanol system 1, and the sulfur and carbon dioxide in the coke oven gas are removed at a temperature of -60°C and a pressure of 4 MPa. The removed sulfur is sent to the sulfur recovery system, while the desulfurization 45% of the volume fraction of the removed carbon dioxide is mixed with the coke oven gas from the desulfurization tank 5 and enters the synthesis gas compressor unit 4, while the remaining 55% of the carbon dioxide is sold as a product, and the coke oven gas after sulfur and carbon dioxide removal enters the cryogenic Methane separation 2. After cooling the coke oven gas to -70°C, the low-carbon hydrocarbons separated at 4.0MPa containing ethane, propane and a small amount of carbon dioxide are sent to the coke oven for combustion, and then the gas phase is further cooled...

Embodiment 2

[0040] (1) After dedusting and deoiling, the volume composition becomes H 2 59.6%, CO 5.0%, CO 2 3.0%, CH 4 25.8%, N 2 3.0% and C n h m 3.6% of the coke oven gas enters the low-temperature methanol system 1, and the sulfur and carbon dioxide in the coke oven gas are removed under the conditions of a temperature of -50°C and a pressure of 3.8MPa, and the removed sulfur is sent to the sulfur recovery system, while 38% of the volume fraction of the removed carbon dioxide is mixed with the coke oven gas from the sulfur protection tank and enters the synthesis gas compressor unit 4, while the remaining 62% of the carbon dioxide is sold as a product, and the coke oven gas after sulfur and carbon dioxide removal enters the deep Cold methane separation 2. After cooling the coke oven gas to -74°C, the low-carbon hydrocarbons containing ethane, propane and a small amount of carbon dioxide are separated at 3.8MPa and sent to the coke oven for combustion, and then the gas phase is fu...

Embodiment 3

[0045] (1) After dedusting and deoiling, the volume composition becomes H 2 57.8%, CO 5.7%, CO 2 2.6%, CH 4 24.2%, N 2 5.8% and C n h m3.9% of the coke oven gas enters the low-temperature methanol system 1, and the sulfur and carbon dioxide in the coke oven gas are removed at a temperature of -40°C and a pressure of 3.6MPa, and the removed sulfur is sent to the sulfur recovery system, while 36% of the volume fraction of the removed carbon dioxide is mixed with the coke oven gas from the sulfur protection tank and enters the synthesis gas compressor unit 4, while the remaining carbon dioxide is sold as a product, and the coke oven gas after sulfur and carbon dioxide removal enters the cryogenic methane separation 2. After cooling the coke oven gas to -76°C, ethane, propane and a small amount of carbon dioxide are separated at 3.6MPa and sent to the coke oven for combustion, and then the gas phase is further cooled to -160°C and separated at 3.6MPa For LNG products with met...

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Abstract

A process for synthesizing gasoline through methanol and co-producing natural gas and hydrogen in a coke oven. The coke oven gas is eluted with low-temperature methanol to remove sulfur and carbon dioxide. After removing sulfur and carbon dioxide, the coke oven gas enters cryogenic methane for separation, and the separated liquid The phase methane product is sent to the LNG storage tank, while the remaining coke oven gas is divided into two parts. The first part is sent to the pressure swing adsorption to remove hydrogen. The second part of the coke oven gas is mixed with further desulfurization and mixed with part of the carbon dioxide gas from the low-temperature methanol wash, the cycle gas of the methanol separator and part of the cycle gas of the cycle gas compressor to synthesize methanol, and then carry out the synthetic oil reaction, and then the oil phase is processed into oil Products are separated to obtain fuel gas, liquefied petroleum gas, heavy oil and gasoline products. The invention has the advantages of simple technological process, less equipment investment and low energy consumption.

Description

technical field [0001] The invention belongs to a technique for synthesizing gasoline from coke oven gas through methanol and co-producing natural gas and hydrogen. [0002] technical background [0003] my country has an energy structure rich in coal, poor in oil and low in gas, especially the contradiction between supply and demand of oil is very prominent. In 2013, my country's dependence on foreign oil has reached 58.1%, and it is expected that in 2020, my country's foreign dependence on oil will reach 65%, making national energy security, economic security and social security face great challenges. Therefore, the development of oil alternative energy is an important way to alleviate the contradiction between oil supply and demand and ensure national security. [0004] The conversion of methanol to gasoline was first proposed by the Mobil Corporation of the United States in the patent US3931349 in 1976. Specifically, methanol was first prepared in Cu / Al 2 o 3 The catal...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10L3/08C10L3/12C10G3/00
CPCY02P30/20
Inventor 张庆庚范辉马英民崔晓曦马国强王贵王军亭史郭晓李晓时建敏王文婷
Owner SEDIN ENG
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