Insulating structure for solidifying castings

A technology for castings and insulation layers, applied in the direction of casting molds, casting mold components, casting molding equipment, etc., can solve the problems of lower casting process yield, harsh working environment, and difficult cleaning, so as to save cleaning work and reduce energy consumption. Consumption, save the effect of molten metal

Active Publication Date: 2015-10-28
TSINGHUA UNIV +1
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the metal subsidy occupies a large amount of metal melt, thereby reducing the process yield of the casting. At the same time, the metal subsidy is integrated with the casting after solidification, and needs to be cut and removed. Due to its large joint surface, it is difficult to clean and the workload is heavy. bad environment

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Insulating structure for solidifying castings
  • Insulating structure for solidifying castings
  • Insulating structure for solidifying castings

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0033] The heat preservation structure for casting solidification according to the present invention will be described in detail below with reference to the accompanying drawings.

[0034] refer to Figure 1 to Figure 5 According to the present invention, the heat preservation structure for casting solidification includes a riser sleeve 1 , two first heat insulation layers 2 and two second heat insulation layers 3 .

[0035] The riser sleeve 1 is cylindrical and has an inner wall 11 , an outer wall 12 and a bottom wall 13 . The inner wall 11 forms a cavity 14 and is placed in the riser sleeve receiving portion S11 of the cavity S1 of the sand mold S.

[0036] Two first insulation layers 2 are placed in the first insulation layer accommodation part S12 of the cavity S1 of the sand mold S, and each first insulation layer 2 has: an outer wall surface 21 located on the corresponding side of the riser sleeve 1 along the Z direction Just below the outer wall surface 12; the inner w...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Refractorinessaaaaaaaaaa
Strengthaaaaaaaaaa
Thermal expansion coefficientaaaaaaaaaa
Login to view more

Abstract

The invention provides an insulating structure for solidifying castings. The insulating structure comprises a riser bush, two first insulating layers and two second insulating layers, wherein the riser bush is cylindrical and is arranged in a riser bush accommodation part of a die cavity of a sand mold; the first insulating layers are arranged in corresponding first insulating layer accommodation parts of the die cavity of the sand mold; the second insulating layers are arranged in corresponding second insulating layer accommodation parts of the die cavity of the sand mold; the die cavity of the sand mold is provided with a platy casting forming cavity; the platy casting forming cavity is communicated to the riser bush accommodation part and the two second insulating layer accommodation parts, are protruded out of the riser bush accommodation part and the two second insulating layer accommodation parts along two opposite sides of the Y direction in a rectangular form, and is downwards protruded along the Z direction; molten casting materials are poured into the platy casting forming cavity and are solidified to form a platy casting; the riser bush, the first insulating layers and the second insulating layers are made of the same insulating materials, and have good insulating performance and high-temperature thermal stability; in the casting process, sequential solidification between the castings and a riser is guaranteed, so that the technological yield of the castings is improved.

Description

technical field [0001] The invention relates to the technical field of casting of large steel castings, in particular to a thermal insulation structure for solidification of castings. Background technique [0002] In order to better play the role of the riser in the production of large steel castings, metal subsidies are often used at the transition from the casting to the riser to realize the transition between the casting modulus and the riser modulus, that is, the thickness of the casting to the riser. transition in mouth thickness to allow for sequential solidification between the casting and the riser. However, the metal subsidy occupies a large amount of metal melt, thereby reducing the process yield of the casting. At the same time, the metal subsidy is integrated with the casting after solidification and needs to be cut and removed. Due to its large joint surface, it is difficult to clean and the workload is heavy. The environment is harsh. Contents of the inventi...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B22C9/08
Inventor 康进武张驰张成春戴艳涛周佩超王立滨刘忠仁李鹏李凤玉张浩关俊龙裴林李祖良
Owner TSINGHUA UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products