Double-group and semi-automatic cover plate assembly machine for flat plate heat collectors

Abstract

The invention discloses a double-group and semi-automatic cover plate assembly machine for flat plate heat collectors. The double-group and semi-automatic cover plate assembly machine comprises a machine frame, first transverse beams, first guide rails, an adjustable type cover plate grabbing mechanism, an adjustable type cover plate assembly mechanism, an adjustable type cover plate loading vehicle, an adjustable type cover plate positioning mechanism, a production line bracket and an adjustable type edge frame positioning mechanism, wherein the adjustable type cover plate grabbing mechanism descends to gradually grab a cover plate on the adjustable type cover plate loading vehicle, and put the cover plate onto the adjustable type cover plate positioning plate for positioning along the first guide rails, and the adjustable type cover plate assembly mechanism moves to the part above the adjustable type cover plate positioning mechanism along the first guide rails, descends to grab the positioned cover plate, and assembles the cover plate onto an edge frame of the assembly area of the adjustable type edge frame positioning mechanism along the first guide rails. The double-group and semi-automatic cover plate assembly machine has the advantages that all mechanisms adopt the adjustable type, and the adjustable range basically covers common models and sizes, so the universality of the assembly machine is greatly improved; the assembly efficiency is high, the production cost is reduced, the yield is high, and the applicable range of product sizes is wide.

Description

technical field [0001] The invention relates to an automatic assembly machine, and more specifically relates to a double-group semi-automatic cover plate assembly machine for flat-plate heat collectors that can effectively improve work efficiency and production capacity, reduce production costs and adapt to a wide range of product specifications. Background technique [0002] In the existing solar energy industry, there are mainly three structures of collector glazing machinery. One is the general-purpose gantry type, which uses a motor to drive the suction cup assembly to assemble the glass. There is no glass positioning mechanism specially used for glass positioning. The positioning of the glass is on the production line. The device is positioned again, and finally the glass is installed downward on the frame. The other is a general-purpose mechanical arm similar to the automobile industry and welding industry, and it is equipped with a glass and frame positioning mechani...

AI Technical Summary

Problems solved by technology

The third type is a single-group assembly machine. Guide rails are designed on the frame, and the transparent cover plate grabs and shifts the assembly mechanism and can move on the guide rails. The transparent cover plate placed under the frame is placed on the stand and the transparent cover plate is positioned. Mechanism and production line bracket, the assembly area of ​​the production line bracket is equipped with a frame automatic positioning mechanism for positioning the frame, but these parts are not adjustable and can only be adapted to very few types of products

[0004] 1. Through the gantry type: 1. The efficiency and production capacity are low. Due to the complex mechanism, the moving part of the assembly machine is very heavy, which leads to poor reliability of the whole system starting and braking, so that the system cannot run at a high speed, and there is no complete function. A glass positioning mechanism with a proper positioning method has low glass positioning efficiency and poor repeatability; 2. It is very troublesome to adjust the assembly machine when the product is changed. Because there is no scientific and practical positioning method, the overlapping positioning operation of the glass and the frame is extremely cumbersome. Long time will affect production capacity and work mood of workers; 3. High cost, due to the complexity of the system and low production capacity, the purchase cost and operating cost of the assembly machine are high

[0005] 2. Robotic arm type: 1. The structure is complex, and the installation, commissioning and maintenance are also very complicated, resulting in high procurement costs, daily use and maintenance costs, which are extremely inconsistent with the low profit margin of the solar energy industry; 2. Complicated operations , the changes during product adjustments are very complicated, and professionals with a high level of knowledge are required, and special training is required, which is inconsistent with the large turnover of personnel in the solar energy industry

[0006] 3. Single-group assembly machine: simple structure, simple and clear operation, very convenient small-scale adjustment, after long-term use, it is found that there is still room for improvement in efficiency, and it cannot adapt to a wide variety of various types of products

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