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Defective goods automatic sorting method and equipment for high-speed automated production line

An automatic production line and automatic sorting technology, applied in sorting, self-adaptive control, special data processing applications, etc., can solve problems that affect the health of inspectors, environmental pollution, and the speed of shooting is not very fast, etc., to reduce the technical The cost of promotion and update, the avoidance of environmental pollution, and the effect of facilitating promotion and application

Inactive Publication Date: 2009-05-06
HUNAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The defects of manual inspection are: 1) the detection speed is slow and the efficiency is low, which cannot meet the needs of high-speed automatic assembly line; Simple and repetitive work, the technical quality and sense of responsibility of the testing personnel will affect the testing results; 3) The labor intensity of the workers is high and the working environment is poor, especially for the testing of some chemical products or radioactive products, which will affect the testing 4) The waste of human resources increases production costs and cannot meet the current industrial modernization management requirements
The disadvantage of this type of equipment is that the knockout speed is not very fast; to install this equipment, the existing conveyor belt system must be rebuilt, and the cost is high; the direct knockout treatment is mostly destructive, and it is easy to crush defective products and cannot be recycled. , and will cause environmental pollution
[0005] Through the above analysis, it can be seen that the current methods of separating defective products and related equipment have defects to varying degrees, which cannot meet the needs of automatic defective product sorting on the current high-speed automated assembly line, and cannot achieve large-scale promotion and application and technological upgrading.

Method used

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  • Defective goods automatic sorting method and equipment for high-speed automated production line
  • Defective goods automatic sorting method and equipment for high-speed automated production line
  • Defective goods automatic sorting method and equipment for high-speed automated production line

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Embodiment Construction

[0089] The present invention will be described in further detail below in conjunction with the accompanying drawings.

[0090] Based on technologies such as machine vision, intelligent control, and multi-sensor fusion detection control, the present invention proposes an automatic sorting method and equipment for defective products on a high-speed automated production line, and realizes high-speed intelligent grasping and sorting of defective products on a high-speed automated production line.

[0091] The method for automatic sorting of defective products on the high-speed automatic production line of the present invention is that after the defective product sorting system of the production line receives the defective product sorting signal, the 3-degree-of-freedom linkage transmission device set in the system is started to quickly position the manipulator to the defective product. Directly above, it keeps moving at the same speed as the conveyor belt of the product production ...

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Abstract

The invention relates the auto sorting faulty goods method on the high-speed automatic production line and unit. The method comprises the following steps: sorting faulty goods system receiving the sorting signal, starting the freedom degree linked conveying device 3, then positioning the mechanical arm connected with 3 on the faulty goods, the mechanical arm keeping the same speed with conveyer belt, gripping the faulty goods, lifting it and releasing it to appointed position. The unit comprises electrical control and mechanical part. The mechanical part comprises 3 and mechanical arm which comprises arm and hand. In the center of the mechanical hand there is camera, and the electrical control is connected with 3 and mechanical arm. The invention possesses high accuracy, low cost, good versatility, and no environmental pollution.

Description

technical field [0001] The invention belongs to the technical field of automatic quality detection and control, and in particular relates to a method and equipment for automatic sorting of defective products on a high-speed automatic production line. Background technique [0002] At present, in the quality inspection of products on the high-speed automatic assembly line, how to accurately and quickly separate the detected defective products from the production line to ensure the production quality is an important and challenging task. At present, the traditional manual sorting method has been used in most industrial sites. The advantage of manual sorting lies in its high flexibility, and the staff can test different products according to different testing standards with a little training. The defects of manual inspection are: 1) the detection speed is slow and the efficiency is low, which cannot meet the needs of high-speed automatic assembly line; Simple and repetitive wo...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B07C5/00B25J13/00G05B13/00G06F17/00B25J9/10B25J15/10
Inventor 王耀南余洪山王威陈浩平李杨果彭金柱刘良江张辉蒋彦坤
Owner HUNAN UNIV
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