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A combined die mouth alignment and positioning cloth system and using method

A cloth system and die opening technology, applied in the field of architectural ceramic tiles, can solve the problems of unfine and unclear texture of whole-body porcelain tiles, lack of precision of whole-body pattern and clear boundary control, unscientific industrial production, etc., and achieve rich and diverse color zones The effect of the pattern effect

Active Publication Date: 2022-04-19
GUANGDONG SUMMIT CERAMIC CO LTD +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Among the existing full-body porcelain tiles, the main production methods are as follows: (1) Conventional roller hoppers, flat rollers and other fabric solutions. Although this technology can form the whole-body texture effect of fabric pattern elements, it cannot form Controllable and precise positioning of the cloth pattern effect, it is impossible to achieve the precise alignment between the predetermined whole body pattern of the green body and the predetermined pattern of inkjet printing and the corresponding products with clear boundaries
(2) CNC fixed-point fabric technology, the raw material shape of this technology does not meet the predetermined design requirements, and it cannot form the whole body pattern effect of the line design with a thickness of more than 10mm and a width of 2~5mm at the narrowest point, so It seriously lacks the precision and clear boundary control required by the overall pattern design, and there are limitations
(3) CNC manipulator cloth technology, the texture of the whole body porcelain tile formed by this technology is not fine and clear, the pattern line is dull, and the efficiency is low
(4) The fabric technology of the pattern grid combined cover plate module, this technology can produce fine body color area pattern effect, but its degree of automation is not high, the pattern cannot be flexibly controlled by the numerical control program, and the industrial production is not scientific
[0004] To sum up, in the existing technology, there are deficiencies in the formation of intelligent automatic precise alignment fabrics to produce whole-body green patterns with a thickness of more than 3mm, and the effect of clear pattern boundaries, which needs to be further improved

Method used

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  • A combined die mouth alignment and positioning cloth system and using method
  • A combined die mouth alignment and positioning cloth system and using method
  • A combined die mouth alignment and positioning cloth system and using method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0110] Such as Figure 1-Figure 4 As shown, a combined die opening alignment positioning distribution system includes a device 1 for transferring and supplying prefabricated raw materials, an alignment distribution device 2 , a diversion grid 3 and a feeding carrier 4 .

[0111] The transfer supply prefabricated raw material device 1 is provided with a plurality of color zone stations 11 in sequence along the conveying direction of the feed carrier 4; further, each of the color zone stations 11 is provided with a loading roller Buckets 112 and feeding carriers 111, the number of the loading roller buckets 112 in each color zone station 11 is 1 or more, and the loading roller buckets 112 are along the feeding The lengthwise direction of the carriers 4 is arranged side by side, and the material receiving and feeding carriers 111 in each of the color zone stations 1 are arranged below a plurality of the loading roller buckets 112 .

[0112] The counter-position distributing devi...

Embodiment 2

[0155] Such as Figure 5-Figure 7 As shown, a method for using a combined die opening positioning and distributing system includes the following steps when making ceramic plate products:

[0156] (1), a, prepare the positioning grid: select the material to be produced, set 2-10 settings on the material board, use different single-color raw materials or multi-color mixed materials to form color zone partitions, and reserve according to each color zone Design and manufacture positioning die openings for the designed independent pattern shapes, and form a whole block of positioning grids that carry the overall pattern layout raw materials by combining all color zone and pattern die openings. The height of the die openings is based on the thickness and process conditions of the designed and manufactured products For the predetermined design, the thickness of the grid wall is 0.5mm-3mm; the positioning dies are connected by adjacent grid walls or connected by connecting pieces;

...

Embodiment 3

[0190] A method for using a combined die opening alignment and positioning distribution system, wherein a feeding hopper 7 is provided between the scraping device 5 and the alignment distribution device 2, and the lowering hopper 7 is arranged close to the scraping device 5, and finally The pattern raw material of one of the color zone stations 11 is directly placed on the positioning grid 6 through the discharge hopper 7 and the rest of the positioning die after the color zone station 11 raw materials in the previous process have been loaded. 61, thereby completing the layout of the overall color zone station 11 pattern raw materials.

[0191] Based on Embodiment 2, the difference between this embodiment and Embodiment 2 is that after completing the alignment cloth of the second color zone station 11 in step (1)-step (4), the diversion grille 3 Along with the positioning grid 6, the feeding carrier 4 is conveyed to the forming and pressing direction, and when leaving the alig...

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Abstract

The invention provides a combined die-mouth alignment positioning distribution system and its use method, belonging to the field of building ceramic tiles, including a transfer prefabricated raw material device, an alignment distribution device, a diversion grid and a material feeding carrier, and the transfer prefabricated raw material device along the A plurality of color zone stations are sequentially arranged in the conveying direction of the feeding carrier. The alignment distributing device is arranged under the transfer prefabricated raw material device, and the bottom of the alignment distributing device is provided with a plurality of discharge holes for cloth, and each discharge hole is equipped with a switch. The diversion grid is located below the discharge hole, the top of the diversion grid is provided with an inlet die, the bottom is provided with an outlet die, the feeding carrier is located under the alignment distribution device, and the surface is provided with a diversion grid. The system has a clear boundary of the whole body pattern of the green body, and the amount of cloth is sufficient, with a high degree of automation and intelligent numerical control, and high efficiency, which greatly improves the production efficiency.

Description

technical field [0001] The invention relates to the field of building ceramic tiles, in particular to a system for aligning and positioning a combined die opening and a method for using it. Background technique [0002] With the improvement of people's living standards, the aesthetics are becoming more and more personalized, and the design requirements are getting higher and higher. In architectural decoration, natural stones with rich designs and patterns are widely used. However, natural stone resources are limited, mining is time-consuming and labor-intensive, and the physical and chemical properties of density, acid and alkali resistance, anti-fouling, radioactivity, etc. are still limited. Therefore, the application of whole-body porcelain tiles that imitate natural stone has gradually become fashionable. Because of their superior physical and chemical properties and rich design patterns, whole-body porcelain tiles have more and more demands for decoration in various i...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28B13/02
CPCB28B13/029
Inventor 叶德林简润桐陈章武
Owner GUANGDONG SUMMIT CERAMIC CO LTD
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