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Ceramic shower tray produced from waste and production method thereof

A production method and shower tray technology, applied in the field of sanitary ceramics, can solve the problems of large consumption of raw materials and energy, high production costs, etc.

Active Publication Date: 2021-07-06
宜昌长江陶瓷有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The thicker it is, the greater the quality, the greater the consumption of raw materials and energy, and the higher the production cost

Method used

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  • Ceramic shower tray produced from waste and production method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] A ceramic shower tray produced from waste, the raw materials of the ceramic shower tray include the following components in parts by weight:

[0049] 40 parts of quartz waste sand, 10 parts of waste porcelain, 10 parts of clay, 4 parts of raw material, 5 parts of feldspar, 8 parts of coal gangue, 0.5 part of talc, and 0.5 part of electrolyte;

[0050] The electrolyte is composed of water glass and soda ash, and the mixing ratio is 3:2 by weight.

[0051] Preferably, the raw materials of the ceramic shower tray also include the following components in parts by weight:

[0052] 0.1 part of carboxymethyl starch, 0.2 part of sodium tripolyphosphate, 4 parts of montmorillonite.

[0053] Preferably, the raw materials of the ceramic shower tray also include the following components in parts by weight:

[0054] 0.1 part of polyvinyl alcohol, 0.5 part of sodium alginate, 0.1 part of xanthan gum.

[0055] The production method of the ceramic shower tray produced by using waste...

Embodiment 2

[0064] A ceramic shower tray produced from waste, the raw materials of the ceramic shower tray include the following components in parts by weight:

[0065] 65 parts of quartz waste sand, 15 parts of waste porcelain, 15 parts of clay, 6 parts of raw material, 8 parts of feldspar, 8 parts of coal gangue, 0.5 part of talc, and 0.5 part of electrolyte;

[0066] The electrolyte is composed of water glass and soda ash, and the mixing ratio is 3:2 by weight.

[0067] Preferably, the raw materials of the ceramic shower tray also include the following components in parts by weight:

[0068] 0.5 parts of carboxymethyl starch, 0.4 parts of sodium tripolyphosphate, and 8 parts of montmorillonite.

[0069] Preferably, the raw materials of the ceramic shower tray also include the following components in parts by weight:

[0070] 0.4 parts of polyvinyl alcohol, 5 parts of sodium alginate, and 0.5 parts of xanthan gum.

[0071] The production method of the ceramic shower tray produced by ...

Embodiment 3

[0080] A ceramic shower tray produced from waste, the raw materials of the ceramic shower tray include the following components in parts by weight:

[0081] 55 parts of quartz waste sand, 12 parts of waste porcelain, 12 parts of clay, 5 parts of raw material, 6 parts of feldspar, 8 parts of coal gangue, 0.5 part of talc, and 0.5 part of electrolyte;

[0082] The electrolyte is composed of water glass and soda ash, and the mixing ratio is 3:2 by weight.

[0083] Preferably, the raw materials of the ceramic shower tray also include the following components in parts by weight:

[0084] 0.3 parts of carboxymethyl starch, 0.3 parts of sodium tripolyphosphate, 6 parts of montmorillonite.

[0085] Preferably, the raw materials of the ceramic shower tray also include the following components in parts by weight:

[0086] 0.3 parts of polyvinyl alcohol, 2.5 parts of sodium alginate, and 0.4 parts of xanthan gum.

[0087] The production method of the ceramic shower tray produced by us...

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Abstract

The present invention relates to a ceramic shower tray produced by using waste. The raw materials of the ceramic shower tray include the following components in parts by weight: 40-65 parts of quartz waste sand, 10-15 parts of waste porcelain, 10-15 parts of clay, 4-6 parts of raw material, 5-8 parts of feldspar, 8 parts of coal gangue, 0.5 part of talc, and 0.5 part of electrolyte; the electrolyte is composed of water glass and soda ash, and the mixing ratio is 3:2 by weight. The raw materials of the ceramic shower tray also include the following components in parts by weight: 0.1-0.5 parts of carboxymethyl starch, 0.2-0.4 parts of sodium tripolyphosphate, and 4-8 parts of montmorillonite. According to the raw material of the ceramic shower tray, it is crushed to less than 3mm, put into a ball mill for ball milling, and the ball milling time is 12-13 hours to obtain a base slurry; the base slurry is subjected to grouting molding, and the formed product is glazed; after glazing, it is fired , get the finished ceramic shower tray. The invention can utilize quartz waste sand in large quantities.

Description

technical field [0001] The invention belongs to the technical field of sanitary ceramics, and relates to a ceramic shower tray produced from waste and a production method thereof. Background technique [0002] With the continuous improvement of people's material living standards, the market's demand for sanitary equipment is on the rise, and the demand structure is also constantly transitioning to medium and high-end. Clean, hygienic and convenient shower rooms have entered the families of ordinary people one after another. Shower room chassis (shower tray) is now dominated by acrylic (plastic) in my country. Foreign countries (developed countries) have generally adopted ceramic products instead. Ceramic shower trays are more hygienic, durable, non-deformable, and easy to scrub. According to Spanish investment merchants, the European market needs 1 million pieces per year, which have been produced abroad. Since ceramic production is a resource-intensive and labor-intensive...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B33/132C04B33/13C04B33/34C03C8/00A47K3/02A47K3/40
CPCA47K3/02A47K3/40C03C8/00C04B33/1305C04B33/1315C04B33/1324C04B33/34C04B35/63416C04B35/636C04B2235/3201C04B2235/3427C04B2235/3463C04B2235/6562C04B2235/6565C04B2235/6567Y02P40/60
Inventor 刘德振袁昌华
Owner 宜昌长江陶瓷有限责任公司
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