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Ceramic shower basin produced from waste and production method thereof

A production method and shower basin technology are applied in the field of sanitary ceramics, which can solve the problems of large consumption of raw materials and energy and high production costs, and achieve the effects of improving the utilization rate of kiln space, improving efficiency and reducing production costs.

Active Publication Date: 2018-10-19
宜昌长江陶瓷有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The thicker it is, the greater the quality, the greater the consumption of raw materials and energy, and the higher the production cost

Method used

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  • Ceramic shower basin produced from waste and production method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] A ceramic shower tray produced from waste, the raw materials of the ceramic shower tray include the following components in parts by weight:

[0049] 40 parts of quartz waste sand, 10 parts of waste porcelain, 10 parts of clay, 4 parts of raw material, 5 parts of feldspar, 8 parts of coal gangue, 0.5 part of talc, and 0.5 part of electrolyte;

[0050] The electrolyte is composed of water glass and soda ash, and the mixing ratio is 3:2 by weight.

[0051] Preferably, the raw materials of the ceramic shower tray also include the following components in parts by weight:

[0052] 0.1 part of carboxymethyl starch, 0.2 part of sodium tripolyphosphate, 4 parts of montmorillonite.

[0053] Preferably, the raw materials of the ceramic shower tray also include the following components in parts by weight:

[0054] 0.1 part of polyvinyl alcohol, 0.5 part of sodium alginate, 0.1 part of xanthan gum.

[0055] The production method of the ceramic shower tray produced by using waste...

Embodiment 2

[0064] A ceramic shower tray produced from waste, the raw materials of the ceramic shower tray include the following components in parts by weight:

[0065] 65 parts of quartz waste sand, 15 parts of waste porcelain, 15 parts of clay, 6 parts of raw material, 8 parts of feldspar, 8 parts of coal gangue, 0.5 part of talc, and 0.5 part of electrolyte;

[0066] The electrolyte is composed of water glass and soda ash, and the mixing ratio is 3:2 by weight.

[0067] Preferably, the raw materials of the ceramic shower tray also include the following components in parts by weight:

[0068] 0.5 parts of carboxymethyl starch, 0.4 parts of sodium tripolyphosphate, and 8 parts of montmorillonite.

[0069] Preferably, the raw materials of the ceramic shower tray also include the following components in parts by weight:

[0070] 0.4 parts of polyvinyl alcohol, 5 parts of sodium alginate, and 0.5 parts of xanthan gum.

[0071] The production method of the ceramic shower tray produced by ...

Embodiment 3

[0080] A ceramic shower tray produced from waste, the raw materials of the ceramic shower tray include the following components in parts by weight:

[0081] 55 parts of quartz waste sand, 12 parts of waste porcelain, 12 parts of clay, 5 parts of raw material, 6 parts of feldspar, 8 parts of coal gangue, 0.5 part of talc, and 0.5 part of electrolyte;

[0082] The electrolyte is composed of water glass and soda ash, and the mixing ratio is 3:2 by weight.

[0083] Preferably, the raw materials of the ceramic shower tray also include the following components in parts by weight:

[0084] 0.3 parts of carboxymethyl starch, 0.3 parts of sodium tripolyphosphate, 6 parts of montmorillonite.

[0085] Preferably, the raw materials of the ceramic shower tray also include the following components in parts by weight:

[0086] 0.3 parts of polyvinyl alcohol, 2.5 parts of sodium alginate, and 0.4 parts of xanthan gum.

[0087] The production method of the ceramic shower tray produced by us...

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Abstract

The invention relates to a ceramic shower basin produced from waste. The ceramic shower basin is prepared from the following raw materials in parts by weight: 40 to 65 parts of quartz waste sand, 10 to 15 parts of waste porcelain, 10 to 15 parts of clay, 4 to 6 parts of raw batch, 5 to 8 parts of feldspar, 8 parts of coal gangue, 0.5 part of talc and 0.5 part of electrolyte, wherein the electrolyte is prepared from water glass and soda ash in a mixing ratio of 3 to 2 in weight ratio. The ceramic shower basin is further prepared from the following components in parts by weight: 0.1 to 0.5 partof carboxymethyl starch, 0.2 to 0.4 part of sodium tripolyphosphate and 4 to 8 parts of montmorillonite. A production method of the ceramic shower basin comprises the following steps: smashing the rawmaterials of the ceramic shower basin to 3mm or less, and putting the smashed raw materials into a ball mill for ball milling for 12 to 13 hours to obtain blank slurry; performing slip casting on theblank slurry, and glazing a molded product; firing after glazing to obtain a finished ceramic shower basin. By adopting the ceramic shower basin, the quartz waste sand can be utilized by a large amount.

Description

technical field [0001] The invention belongs to the technical field of sanitary ceramics, and relates to a ceramic shower tray produced from waste and a production method thereof. Background technique [0002] With the continuous improvement of people's material living standards, the market's demand for sanitary equipment is on the rise, and the demand structure is also constantly transitioning to medium and high-end. Clean, hygienic and convenient shower rooms have entered the families of ordinary people one after another. Shower room chassis (shower tray) is now dominated by acrylic (plastic) in my country. Foreign countries (developed countries) have generally adopted ceramic products instead. Ceramic shower trays are more hygienic, durable, non-deformable, and easy to scrub. According to Spanish investment merchants, the European market needs 1 million pieces per year, which have been produced abroad. Since ceramic production is a resource-intensive and labor-intensive...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/132C04B33/13C04B33/34C03C8/00A47K3/02A47K3/40
CPCA47K3/02A47K3/40C03C8/00C04B33/1305C04B33/1315C04B33/1324C04B33/34C04B35/63416C04B35/636C04B2235/3201C04B2235/3427C04B2235/3463C04B2235/6562C04B2235/6565C04B2235/6567Y02P40/60
Inventor 刘德振袁昌华
Owner 宜昌长江陶瓷有限责任公司
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